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Material Library · Polyester

Polyester & Recycled Polyester Fabrics

Polyester is the standard synthetic for sports and outdoor products: quick-drying, durable, colourfast and the only common fibre that takes sublimation printing. Recycled polyester (RPET) generally performs in much the same way; its recycled share and any certification must be documented by the mill for each order.

Updated

Layers of smooth blue and turquoise knit fabric
  • 50 pcsMinimum order
  • 14 daysStandard lead time
  • OEKO-TEX®Fabrics from certified mills
  • ISO 9001Certified (Eco Jersey Limited)
  • SedexMember (Eco Jersey Limited)

Polyester fabrics

Polyester fabrics we work with

Open a fabric to see what is typical for it and what we confirm for your order. Polyester fleece and performance knits are described on their own family pages and listed below.

More polyester

Polyester fleece and performance fabrics

These fabrics are polyester too and are described with the fleece and performance fabrics.

  • Close-up of black polyester microfleece with a fine, short pile

    Polyester Microfleece

    A fine, low-pile polyester fleece, often with an anti-pilling finish. Warm for its weight, quick-drying and not bulky,…

  • Close-up of navy polar fleece with a thick, lofty pile

    Polar Fleece

    A double-sided polyester fleece with a thick, lofty pile: one of the warmest common fleeces. Used for winter…

  • Close-up of blush-pink coral fleece with a long, plush pile

    Coral Fleece

    A polyester fleece with a longer, very soft pile, chosen for its plush hand feel. Suited to linings,…

  • Technical Grid Fleece: close-up of the brushed grid back of royal-blue technical fleece

    Technical Grid Fleece

    A performance fleece with a brushed grid on the back: the raised squares hold warmth while the channels…

  • Close-up of the smooth face of charcoal brushed-back stretch fleece

    Brushed-Back Stretch Fleece

    A stretchy polyester-elastane knit with a smooth face and a soft brushed back that traps warmth. It moves…

  • Windproof Laminated Fleece: close-up of olive-green laminated fleece showing its layers at the edge

    Windproof Laminated Fleece

    Fleece bonded to a thin windproof membrane, with a second fleece or a knitted face on the other…

  • Merino/Polyester Blend

    Merino blended with polyester, usually so that it dries faster and costs less than pure merino while keeping…

  • Close-up of white polyester single jersey with fine knitted stitch columns

    Polyester Jersey

    A light single-knit polyester with a smooth face. It dries fast, takes sublimation in full colour and is…

  • Close-up of black polyester-spandex stretch jersey with a soft sheen

    Polyester/Spandex Stretch Jersey (SHY Series)

    Our SHY series stretch jersey: 88% polyester and 12% spandex, knitted for four-way stretch and recovery. Close-fitting, smooth,…

  • Close-up of white knitted polyester mesh with regular open holes

    Polyester Mesh

    An open knit with clearly visible holes that lets air straight through. It is used for vents and…

  • Close-up of sky-blue bird's-eye mesh with tiny eyelets in a diagonal pattern

    Bird’s-Eye Mesh

    A polyester knit with a pattern of tiny holes, named after its bird’s-eye look. It lets air through…

  • Close-up of sheer black power mesh with tiny hexagonal holes

    Power Mesh

    A fine, sheer stretch mesh with strong recovery. It is used as breathable stretch panels and liners: ventilation…

  • Close-up of grey 3D spacer mesh with hexagonal holes and visible depth

    3D Spacer Mesh

    Two knitted faces held apart by upright yarns, giving a thick, springy mesh that air flows through. It…

  • Close-up of charcoal softshell face with water droplets beading

    Softshell (Bonded Performance Fabric)

    A stretch outer fabric bonded to a soft fleece or knit backing, usually with a water-repellent finish. It…

  • Polyester Pongee Shell: close-up of royal-blue polyester pongee with a fine dense plain weave

    Polyester Pongee Shell

    A smooth, tightly woven polyester plain weave and one of the most common outer fabrics for ski jackets,…

  • Recycled Polyester Shell (rPET): close-up of forest-green recycled polyester shell with a fine twill weave

    Recycled Polyester Shell (rPET)

    A woven shell fabric made from recycled polyester, usually from plastic bottles, in a pongee, twill or ripstop…

  • Ripstop Shell Fabric: close-up of bright-orange ripstop with a small square reinforcing grid

    Ripstop Shell Fabric

    A woven fabric with thicker yarns set into a small grid, so a small tear usually stops at…

  • Close-up of steel-blue stretch woven shell with a fine dense weave

    Stretch Woven Shell

    A woven outer fabric with elastane or mechanical-stretch yarns, so fitted ski pants and jackets move with the…

  • Peached Polyester Twill (Peach Skin): close-up of olive peached polyester twill with a soft matt surface

    Peached Polyester Twill (Peach Skin)

    A fine polyester twill whose face is lightly sanded (peached) for a soft, matt, almost cotton-like feel. Coated…

  • PU-Coated Waterproof Shell: close-up of red PU-coated shell fabric, woven face

    PU-Coated Waterproof Shell

    A woven shell with a polyurethane coating on the back that makes it water-resistant or waterproof, depending on…

  • Close-up of turquoise 2-layer laminated shell, woven face

    2-Layer Laminated Shell

    An outer fabric bonded to a waterproof-breathable membrane, with a separate hanging lining of mesh, taffeta or fleece…

  • Close-up of yellow 2.5-layer laminated shell, woven face

    2.5-Layer Laminated Shell

    An outer fabric bonded to a waterproof-breathable membrane, with a thin printed protective layer on the inside instead…

  • Close-up of navy 3-layer laminated shell, woven face

    3-Layer Laminated Shell

    Face fabric, waterproof-breathable membrane and a thin tricot backer bonded into one fabric. Usually lighter, tougher and more…

  • Polyester Wadding (Padding): close-up of white polyester wadding fibres

    Polyester Wadding (Padding)

    Sheets of polyester fibre quilted or stitched into ski jackets, pants and suits for warmth. It keeps much…

  • Polyester Fibre Fill (Down Alternative): close-up of white polyester fibre-fill clusters

    Polyester Fibre Fill (Down Alternative)

    Loose polyester fibre clusters blown into stitched chambers. It gives the puffed look and loft of down while…

  • Close-up of white microfibre thermal insulation with very fine fibres

    Microfibre Thermal Insulation

    A thin insulation made of very fine polyester fibres, which usually hold more warm air for their thickness…

  • Recycled Polyester Sock Yarn (RPET): two unlabelled cones of light grey melange recycled polyester sock yarn

    Recycled Polyester Sock Yarn (RPET)

    Polyester spun from recycled plastic bottles, used in place of some new polyester in sport and everyday socks.…

  • Polyester/Nylon Performance Sock Yarn: two unlabelled cones of bright royal-blue polyester and nylon performance sock yarn

    Polyester/Nylon Performance Sock Yarn

    Polyester and nylon with elastane, chosen for sport socks: it helps move sweat away from the skin, dries…

  • Close-up of navy polyester taffeta lining with a fine plain weave

    Polyester Taffeta Lining

    A smooth, light polyester plain weave used to line ski jackets and pants. Its slippery face lets a…

  • Close-up of charcoal terry-loop sock knit

    Terry-Loop Sock Knit

    A knit with thousands of small loops on the inside of the sock. The loops cushion the foot,…

  • Mesh Vent Sock Panel: close-up of a white mesh vent sock knit

    Mesh Vent Sock Panel

    An open, breathable zone knitted into the top of the foot or the sides of a sock. It…

  • Brushed Interior Sock Knit: close-up of the brushed inside of a grey thermal sock

    Brushed Interior Sock Knit

    A sock knit whose inside is brushed to raise a soft pile. It traps warm air much like…

  • Graduated Compression Sock Knit: close-up of dense black compression sock knit

    Graduated Compression Sock Knit

    A knit with zoned tension: firmest at the ankle and easing towards the top of the leg, built…

  • Close-up of charcoal brushed tricot lining with a soft brushed face

    Brushed Tricot Lining

    A fine warp-knitted polyester with a brushed, soft face. It lines collars, chin guards, pockets and bodies of…

  • Close-up of heat-reflective lining with a metallic silver dot print

    Heat-Reflective Lining

    A lining printed with fine metallic dots that reflect some body heat back inside, while the gaps between…

  • Close-up of stone-grey recycled polyester cap twill

    Recycled Polyester Cap Twill

    A polyester twill made from recycled plastic bottles. It generally behaves like standard polyester: quick-drying, colour-fast and well…

  • Polyester Cap Mesh: close-up of white polyester trucker-cap mesh with open holes

    Polyester Cap Mesh

    An open, breathable mesh used for the back panels of trucker caps and the vents of sport caps.…

  • Polyester Yarn: black spun polyester knitting yarn on a plain grey surface

    Polyester Yarn

    A strong synthetic yarn that keeps its colour, dries quickly and absorbs very little moisture. In knitwear it…

  • Recycled Polyester Yarn: light heather-grey recycled polyester knitting yarn on a plain grey surface

    Recycled Polyester Yarn

    Polyester yarn spun from recycled material, usually post-consumer PET bottles. It knits and performs much like virgin polyester;…

  • Wool Blend & Tweed (Cap Fabric): close-up of grey-brown herringbone wool-blend tweed

    Wool Blend & Tweed (Cap Fabric)

    Wool blended with polyester or acrylic, or woven into tweed and herringbone. Warm, textured and traditional, it is…

  • Close-up of tan faux suede with a soft matte nap

    Faux Suede

    A polyester microfibre with a soft, suede-look surface. It gives cowboy hats, gambler hats, berets and snapbacks a…

  • Close-up of dark-brown PU leather-look with a fine grain

    PU Leather-Look

    A polyurethane-coated fabric with a leather-look grain. Used for hat bands, cap peaks, patches, flat caps, bomber hats…

  • Poly-Cotton Twill (65/35): close-up of bottle-green poly-cotton twill

    Poly-Cotton Twill (65/35)

    A twill woven from a polyester-cotton blend, most often 65% polyester and 35% cotton. It keeps the clean…

  • Chenille Yarn: burgundy chenille knitting yarn on a plain grey surface

    Chenille Yarn

    A yarn built like a tiny velvet rope: short fibres are twisted between core threads so they stand…

  • Sherpa (Teddy Fleece): close-up of cream sherpa with a curly wool-like pile

    Sherpa (Teddy Fleece)

    A polyester fleece with a deep, curly pile that looks like sheep's wool. It is the warm lining…

  • Close-up of silver-grey faux fur with long soft pile

    Faux Fur

    A long-pile knitted fabric in acrylic or modacrylic, usually on a polyester back, that imitates animal fur. Used…

  • Close-up of black diamond-quilted nylon

    Quilted Nylon

    A light nylon shell stitched to a layer of polyester wadding in diamond or channel quilting. It gives…

  • Cap Sweatband & Lining Fabrics: close-up of a black cap sweatband with a stitched edge

    Cap Sweatband & Lining Fabrics

    What touches the head: a cotton, moisture-wicking polyester or terry sweatband, and satin, cotton or quilted linings in…

  • Close-up of glossy royal-purple polyester satin

    Polyester Satin

    A satin weave in polyester with the gloss of silk satin at a lower price. It is durable,…

  • Close-up of sheer teal polyester chiffon with a fine open weave

    Polyester Chiffon

    A sheer, light polyester that drapes like silk chiffon but costs less, keeps its colour and washes easily.…

  • Polyester Twill (Silk-Touch): close-up of burgundy polyester silk-touch twill with fine twill lines

    Polyester Twill (Silk-Touch)

    A fine polyester twill with a soft, silk-like hand, often sold as silk-touch or silky twill. It holds…

At a glance

All polyester fabrics compared

Typical characteristics relative to the other fabrics in the library.

Typical characteristics, relative to the other fabrics in the library
FabricConstructionWeight classWarmthBreathabilityStretchMoisture managementTypical products
Polyester MicrofleeceMicrofleeceLightweightHighHighModerateHighBalaclavas, Beanies, Scarves, Ski wear
Polar FleecePolar fleeceMidweightVery highHighLowHighBalaclavas, Beanies, Scarves, Ski wear
Coral FleeceCoral fleeceMidweightHighModerateLowModerateBalaclavas, Beanies, Scarves
Technical Grid FleeceGrid (technical) fleeceMidweightHighHighHighHighBalaclavas, Ski wear
Brushed-Back Stretch FleeceFleece, Brushed-back fleeceMidweightHighHighVery highHighSki wear
Windproof Laminated FleeceFleece, Bonded / laminatedHeavyweightVery highModerateModerateModerateSki wear
Merino/Polyester BlendSingle jerseyMidweightHighHighModerateVery highBalaclavas, Ski wear
Polyester InterlockInterlockMidweightModerateHighModerateHighBalaclavas, Scarves, Ski wear, Caps & hats
Heavy Double-Knit PolyesterDouble knit (heavy)HeavyweightHighModerateModerateModerateBalaclavas, Beanies
Polyester Microfiber KnitSingle jersey, InterlockLightweightLowHighModerateHighBalaclavas, Beanies, Scarves, Ski wear, Caps & hats
Stretch Velvet (Knit Velour)Knit velvet (velour)MidweightHighModerateVery highModerateBalaclavas, Scarves, Caps & hats
Recycled Polyester Knit (RPET)Single jersey, InterlockLight to heavy (varies)ModerateHighModerateHighBalaclavas, Ski wear, Caps & hats
Polyester Tricot (Warp Knit)Tricot (warp knit)LightweightLowHighModerateModerateBalaclavas, Scarves, Ski wear
Polyester PiquéPiquéMidweightLowHighModerateHighBalaclavas, Caps & hats
Polyester French TerryFrench terryMidweightModerateHighModerateHighBalaclavas, Beanies, Scarves
Waffle & Honeycomb KnitWaffle or honeycomb knitMidweightModerateHighModerateHighBalaclavas, Beanies, Ski wear
Polyester JerseySingle jerseyLightweightLowVery highModerateVery highBalaclavas, Beanies, Scarves, Ski wear, Caps & hats
Polyester/Spandex Stretch Jersey (SHY Series)Single jerseyMidweightModerateHighVery highVery highBalaclavas, Ski wear, Caps & hats
Polyester MeshMeshLightweightLowVery highModerateHighBalaclavas, Ski wear, Caps & hats
Bird’s-Eye MeshBird’s-eye meshLightweightLowVery highModerateVery highBalaclavas, Caps & hats
Power MeshPower meshLightweightLowVery highVery highHighBalaclavas, Ski wear
3D Spacer Mesh3D spacer meshMidweightModerateVery highLowHighBalaclavas, Ski wear, Caps & hats
Softshell (Bonded Performance Fabric)SoftshellHeavyweightHighModerateHighModerateBalaclavas, Ski wear, Caps & hats
Polyester Pongee ShellWoven, Plain weave (pongee, taffeta)LightweightLowModerateLowLowSki wear
Recycled Polyester Shell (rPET)WovenLightweightLowModerateLowLowSki wear
Ripstop Shell FabricWoven, RipstopLightweightLowModerateLowLowSki wear
Stretch Woven ShellWoven, Stretch wovenMidweightLowModerateHighLowSki wear
Peached Polyester Twill (Peach Skin)Woven, TwillMidweightLowModerateLowLowSki wear
PU-Coated Waterproof ShellWovenMidweightLowModerateLowLowSki wear
2-Layer Laminated ShellBonded / laminated, 2-layer laminateMidweightLowHighLowModerateSki wear
2.5-Layer Laminated ShellBonded / laminated, 2.5-layer laminateLightweightLowHighLowModerateSki wear
3-Layer Laminated ShellBonded / laminated, 3-layer laminateMidweightLowVery highLowHighSki wear
Polyester Wadding (Padding)Insulation, Polyester waddingLight to heavy (varies)HighModerateLowModerateSki wear
Polyester Fibre Fill (Down Alternative)Insulation, Polyester fibre fillLight to heavy (varies)Very highModerateLowModerateSki wear
Microfibre Thermal InsulationInsulation, Microfibre insulationLight to heavy (varies)HighModerateLowModerateSki wear
Recycled Polyester Sock Yarn (RPET)Single jersey, Rib knitLightweightModerateHighHighVery highSocks
Polyester/Nylon Performance Sock YarnRib knit, Mesh, Terry loopLightweightModerateHighVery highVery highSocks
Polyester Taffeta LiningWoven, Plain weave (pongee, taffeta)LightweightLowModerateLowLowSki wear
Terry-Loop Sock KnitTerry loopMidweightHighModerateModerateHighSocks, Ski wear
Mesh Vent Sock PanelMeshLightweightLowVery highHighHighSocks
Brushed Interior Sock KnitSingle jerseyMidweightHighModerateHighModerateSocks
Graduated Compression Sock KnitRib knitMidweightModerateHighVery highHighSocks
Brushed Tricot LiningTricot (warp knit)LightweightModerateHighModerateModerateSki wear
Heat-Reflective LiningWoven, Tricot (warp knit)LightweightHighModerateLowModerateSki wear
Recycled Polyester Cap TwillWoven, TwillMidweightLowHighLowHighCaps & hats
Polyester Cap MeshMeshLightweight–Very highModerateHighCaps & hats
Polyester YarnKnitted from yarnLight to heavy (varies)ModerateModerateModerateHighBalaclavas, Beanies, Scarves
Recycled Polyester YarnKnitted from yarnLight to heavy (varies)ModerateModerateModerateHighBalaclavas, Beanies, Scarves
Wool Blend & Tweed (Cap Fabric)WovenMidweightHighModerateLowModerateCaps & hats
Faux SuedeWovenMidweightLowModerateLowLowCaps & hats
PU Leather-LookWovenMidweightLowLowLowLowBeanies, Caps & hats
Poly-Cotton Twill (65/35)Woven, TwillMidweightLowHighLowModerateCaps & hats
Chenille YarnKnitted from yarnLight to heavy (varies)HighModerateLowLowBalaclavas, Beanies, Scarves
Sherpa (Teddy Fleece)Fleece, Sherpa (teddy fleece)HeavyweightVery highModerateModerateLowSki wear, Caps & hats
Faux FurFaux fur (long pile)HeavyweightVery highLowLowLowBeanies, Ski wear, Caps & hats
Quilted NylonQuilted, WovenMidweightHighLowLowLowSki wear, Caps & hats
Cap Sweatband & Lining FabricsLightweightLowHighModerateVery highCaps & hats
Polyester SatinWoven, Satin weave (charmeuse)LightweightLowModerateLowModerateBeanies, Scarves
Polyester ChiffonWoven, ChiffonLightweightLowVery highLowModerateScarves
Polyester Twill (Silk-Touch)Woven, TwillLightweightLowModerateLowModerateScarves

Recycled polyester

What "recycled polyester" can and cannot claim

RPET is made by melting and re-spinning recycled PET, most often from post-consumer bottles. Its performance matches virgin polyester. The claim on your product depends on documentation, not on the fabric alone.

  • Recycled share

    A fabric can be fully recycled polyester or a blend with virgin polyester or elastane. The percentage on your label must match the mill's documentation.

  • Certified claims

    GRS and RCS certify recycled content through a chain of custody. Buying recycled fabric does not by itself make a product GRS or RCS certified. See the certifications guide.

  • Same processing

    RPET is cut, sewn, printed and sublimated like virgin polyester, so the product and its branding do not change.

Printing

Polyester and sublimation printing

Sublimation turns dye into a gas that bonds with polyester fibres, so all-over prints do not crack or peel and the fabric stays breathable. It needs a polyester-rich, light-coloured base; the higher the polyester share, the brighter the print. On dark polyester, screen printing needs low-bleed inks so the fabric dye does not migrate into the print.

Products

Where polyester is used

Polyester is the base of most printed, sports and outdoor headwear.

  • Custom balaclavasPrivate-label balaclava and ski mask manufacturer in Sialkot, Pakistan. Knitted, fleece, mesh and sublimated styles from 50 pcs,…
  • Custom ski wearCustom ski jackets, pants, suits, fleece and base layers under your label, waterproof 5K–20K with taped seams. From…
  • Custom caps & hatsCustom caps and hats under your label: baseball, dad, trucker, snapback, bucket, boonie, safari and camo caps. From…
  • Custom socksCustom socks under your label: ankle, crew, dress, sport, thermal, grip and team socks with jacquard logos. From…
  • Custom beaniesCustom beanies under your label: cuffed and logo, streetwear, pom-pom and winter, sports and jacquard beanies. From 50…
  • Custom scarvesCustom scarves under your label: knitted, football, silk and printed scarves, bandanas, neckerchiefs and hijabs. From 50 pcs…

Portfolio

Polyester in our projects

See all projects

Journal

Guides on performance fabrics

FAQ

Polyester fabrics: frequently asked questions

Does recycled polyester perform like virgin polyester?

Yes, for wicking, drying, durability and printing. The difference is the feedstock and the documentation behind a recycled claim.

Is polyester breathable?

The fibre itself does not absorb water, but knitted polyester moves sweat along the fibres and dries fast, which is why it feels drier than cotton during sport. Mesh and light jersey constructions breathe the most.

Which polyester fabric is best for an all-over print?

A smooth, light polyester such as interlock or polyester/elastane jersey. Fleece and mesh take sublimation less sharply, so we test them on a sample first.

Material Library

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