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Private-label beanie manufacturer · Sialkot, Pakistan

Custom Beanie Manufacturer

Mr Balaclava manufactures custom knitted beanies for brands, retailers, teams and promotional buyers, under their own label. We knit, finish, brand and inspect every beanie in Sialkot, Pakistan, from 50 pieces per design, with a standard lead time of about 14 days and a monthly capacity of around 100,000 pieces.

Request a quote See the styles

Updated

Ribbed knit beanies in black, white and camel stacked on a textured surface
  • 50 pcsMinimum order
  • 14 daysStandard lead time
  • 100K pcsMonthly capacity
  • ISO 9001Certified (Eco Jersey Limited)
  • SedexMember (Eco Jersey Limited)

At a glance

Beanie manufacturing at a glance

The facts buyers ask about first. They apply to every beanie style on this page unless a line says otherwise.

Minimum order50 pieces per design. Bluetooth beanies: 1,000 pieces when we source and fit the audio module, 50 pieces when you supply it
SamplesPre-paid physical samples in about 5–7 days, paid 100% in advance; or a free pre-production sample approved by photos or video after the order
Production lead timeApproximately 14 days as standard, 7 days on request; up to one month for complex products or very large orders (100,000–200,000 pcs). Hand-crocheted beanies take longer. The confirmed schedule is agreed for each order
Monthly capacityAround 100,000 pieces
KnittingFlatbed and circular knitting machines from 3GG (chunky) to 14GG (fine), plus real hand crochet
YarnsAcrylic (including anti-pilling acrylic), wool, merino, wool blends, cotton, bamboo blends and recycled polyester
CategoriesCuffed and logo beanies, streetwear beanies, pom-pom and winter beanies, sports and performance beanies, jacquard and graphic beanies
StylesCuffed, slouchy, brimmed, high top, fisherman, pom-pom, earflap, ponytail, skull cap and turban beanies
Trims and liningsYarn or faux fur pom-poms, fixed or detachable; fleece, cotton or satin linings; earflaps, ties, tassels and short visors
BrandingWoven and printed labels, flat and 3D embroidery, jacquard knit logos, leather, rubber and PVC patches, screen printing and heat transfer
SizesBaby, kids and adult, as one size or graded to your own size chart
PackagingPolybags or branded boxes, hang tags, labels and barcodes; retail-ready or bulk packing
Quality and complianceEco Jersey Limited is ISO 9001 certified and a Sedex member; every piece inspected by hand; yarns from OEKO-TEX® certified mills on request
ShippingWorldwide with tracking: express by DHL, FedEx or UPS in 3–6 working days, or air and sea freight for large orders

Styles, knits and uses

Beanie categories we manufacture

Five categories cover the whole range. Each has its own page with yarns, knits, branding options, typical buyers and styles from our B2B catalog.

Looking for a developed design you can brand straight away? Browse the beanies in our B2B catalog.

Categories

Compare

Which beanie style fits your product line?

A quick guide to the shapes buyers request most. Any of them can be made in another yarn, gauge or colourway.

StyleShape and fitTypical knitBest for
CuffedFold-up cuff over the ears, snug crown7GG rib in acrylic or wool blendsLogo and promotional beanies, retail basics
SlouchyExtra length that drapes at the backJersey or fine rib, 9–12GGStreetwear and fashion collections
FishermanShort and shallow, sits above the earsChunky rib, 5–7GGStreetwear, workwear-inspired ranges
High topTall crown, worn cuffed or peakedRib, 7GGStreetwear drops
Pom-pomCuffed or uncuffed with a pom-pom on topRib, cable or jacquard, 5–7GGWinter retail, ski shops, gifting
EarflapKnitted flaps over the ears, often with tiesJacquard or cable, often linedOutdoor, kids and cold-climate ranges
BrimmedShort visor at the frontRib or jersey with a stiffened brimOutdoor and casual wear
Skull capClose fit, no cuff, sits flatFine jersey or rib, 12–14GGSport, helmet liners, uniforms
PonytailOpening at the back for a ponytail or bunRib or cable, 7GGRunning, outdoor and women's ranges
TurbanTwisted or knotted frontFine jersey or ribFashion and hair-cover ranges

Knit and gauge

How thick should your beanie be?

Gauge, written GG, is the number of needles per inch on the knitting machine. A low gauge knits thick yarn into a chunky, warm beanie. A high gauge knits fine yarn into a light, smooth beanie that shows small logos and jacquard details sharply.

GaugeKnit lookTypical beanies
3–5GGChunky, bold stitches, very warmCable knit, fisherman and big pom-pom styles
7–9GGClassic medium knitCuffed, high top and slouchy beanies, most logo beanies
12–14GGFine, smooth and lightLightweight, skull cap and sports beanies, detailed jacquard, helmet liners

Every gauge, stitch and yarn explained

Customization

Customize every part of the beanie

You choose the yarn, the knit, the fit and every visible detail. Our design team sends a mockup of each logo and label placement before anything goes into production.

  • Yarn and colour

    Acrylic, wool, merino, cotton, bamboo blends or recycled polyester, dyed to your colour references or mixed into melange and two-tone looks.

    Fabrics and yarns

  • Knit and pattern

    Rib, jersey, cable, waffle and jacquard stitches, stripes and colour blocks, in the gauge that suits the look and the season.

    How we knit beanies

  • Trims and linings

    Yarn or faux fur pom-poms, fixed or detachable, earflaps with ties or tassels, short visors, and fleece, cotton or satin linings.

    Fleece fabrics for linings

  • Logos and branding

    Woven labels on the cuff, flat or 3D embroidery, jacquard logos knitted into the fabric, and leather, rubber or PVC patches.

    Customization and branding

  • Fit and sizing

    Baby, kids and adult sizes, snug or relaxed fits, and a crown depth set by the style. We grade the pattern to your own size chart when you have one.

    Sizing and fit

  • Labels and packaging

    Your woven or printed labels, hang tags, polybags or branded boxes, and barcodes. Mr Balaclava's name never appears on your products.

    Private label and OEM

How ordering works

From brief to delivery in five steps

Every beanie order follows the same route, whether it is a first run of 50 pieces or a repeat order of thousands.

  1. Brief and quote

    Tell us the style, yarn, quantities, branding and deadline. We reply with a quote and suggest a suitable yarn and gauge.

  2. Mockup and tech pack

    We confirm every measurement, colour, stitch and logo placement in a mockup and a tech pack before sampling starts.

  3. Sample

    Choose a pre-paid physical sample, made in about 5–7 days and paid 100% in advance, or a free pre-production sample approved by photos or video after the order. We adjust fit, colour and branding until you approve it.

  4. Bulk production

    Knitting, linking, trims, branding and finishing. Standard production lead time is approximately 14 days after sample approval.

  5. Inspection and shipping

    Each beanie is checked for stitching, size, colour and branding, packed to your specification and shipped with tracking.

Request a beanie quote See the full manufacturing process

B2B catalog

Beanies from our B2B catalog

Developed styles you can order with your own branding, or use as the starting point for a custom design.

Browse all custom beanies in the B2B catalog

Who we work with

Beanies for brands, retailers, teams and promotions

The same factory serves very different buyers. These are the orders we see most often.

  • Fashion and streetwear brands

    Fisherman, high top and slouchy beanies with woven labels or jacquard logos, made for drops and seasonal collections from 50 pieces per design.

    Private label and OEM

  • Outdoor, ski and sports retailers

    Wool, merino and lined beanies for ski, hiking and running ranges, including pom-pom, earflap and skull cap styles, finished under your label.

    Sports beanies

  • Companies, clubs and events

    Cuffed logo beanies in team or corporate colours for merchandise, uniforms, promotions and gifting.

    Order sizes

  • Workwear and uniform buyers

    Hard-wearing acrylic or wool-blend beanies for outdoor crews, warehouses and cold-weather work, supplied in bulk quantities.

    Lead times and rush orders

Buyer guides

Beanie guides from the Journal

Background reading for product managers and buyers planning a beanie range.

Material Library

Fabrics for custom beanies

Fabrics typically used for beanies, with their usual weight, warmth and stretch. Full specifications are on the fleece, cotton, merino & wool blends, acrylic and knitting yarns fabric pages.

  • Cotton-Rich Brushed Fleece: close-up of the soft brushed inside of heather-grey cotton-rich fleece

    Cotton-Rich Brushed Fleece

    A knitted cotton-rich fabric whose inner face is brushed into a soft pile. It is warmer than plain…

  • Close-up of sky-blue lightweight cotton jersey with fine knitted stitches

    Lightweight Cotton Jersey

    A thin, single-knit cotton fabric with a smooth face. Breathable and soft on the skin, it suits summer-weight…

  • Merino & Wool Yarn Knit: close-up of oatmeal merino wool knit with clearly visible stitches

    Merino & Wool Yarn Knit

    Wool or merino yarn knitted directly into the product, as in beanies, scarves and knitted balaclavas. Warm, breathable…

  • Close-up of charcoal heavy double-knit polyester with a dense, smooth face

    Heavy Double-Knit Polyester

    A thick, firm double knit, heavier than interlock, with a smooth face on both sides and good body,…

  • Close-up of navy acrylic 2x2 rib knit with raised ribs

    Acrylic Rib Knit

    Acrylic yarn knitted in a rib that stretches and springs back, which is what lets a beanie or…

  • Close-up of white polyester single jersey with fine knitted stitch columns

    Polyester Jersey

    A light single-knit polyester with a smooth face. It dries fast, takes sublimation in full colour and is…

Compare all fabrics in the Material Library

FAQ

Custom beanie manufacturing: frequently asked questions

What is the minimum order for custom beanies?

The minimum order is 50 pieces per design, with a monthly capacity of around 100,000 pieces for larger runs. The one exception is Bluetooth beanies: the minimum is 1,000 pieces when we source and fit the audio module, and 50 pieces when you supply your own module.

How long does beanie production take?

Standard production lead time is approximately 14 days after sample approval; 7 days is possible on request, and complex products or very large orders (100,000–200,000 pcs) can take up to one month. Hand-crocheted beanies take longer than 14 days. The confirmed schedule is agreed for each order. Express shipping by DHL, FedEx or UPS then takes 3–6 working days.

What is the difference between a pre-paid sample and a pre-production sample?

A pre-paid (physical) sample is a real piece you receive and check in your hands; it is paid before production, made in about 5 to 7 days and then shipped to you. A pre-production sample is free: we make it after your order and the 30 % advance payment, and you approve it on photos, videos or a video call before the bulk production starts.

Which beanie categories do you make?

Five: cuffed and logo beanies, streetwear beanies, pom-pom and winter beanies, sports and performance beanies, and jacquard and graphic beanies. Each has its own page and its own section in our B2B catalog.

What does gauge mean for a beanie?

Gauge is the number of needles per inch on the knitting machine. Low gauges such as 3GG or 5GG give chunky, warm knits; 7GG is the classic medium knit of most logo beanies; 12GG and 14GG give fine, light beanies with sharp jacquard detail. We recommend a gauge for your style and season.

Which yarn should I choose?

Acrylic is durable, easy to care for and good value, and anti-pilling acrylic keeps its surface clean. Wool and merino are warmer and suit premium ranges. Cotton and bamboo blends are lighter and breathable for mild weather, and recycled polyester suits eco collections.

Can you add my logo and labels?

Yes. We offer woven and printed labels, flat and 3D embroidery, jacquard logos knitted into the fabric, leather, rubber and PVC patches, screen printing and heat transfer. Your brand goes on the product and the packaging; Mr Balaclava's name does not appear.

Are detachable pom-poms available?

Yes. Pom-poms can be made from yarn, faux fur or related materials and attached permanently or made detachable, so the beanie can be washed or worn without the pom-pom.

Which sizes can you make?

We make baby, kids and adult beanies, either as one size or graded to your own size chart, and adjust crown depth and cuff height to the style.

Do you make a sample before bulk production?

Yes. Every order starts with a mockup and a tech pack, followed by a physical sample. We adjust fit, colour and branding until you approve the sample, and bulk production follows the approved version.

What certifications does Mr Balaclava have?

Eco Jersey Limited, which powers Mr Balaclava, is ISO 9001 certified and a Sedex member; copies of the certificate and the membership details go to customers with an order history or a substantial order. Yarns can be sourced from OEKO-TEX® certified mills, and the mill's certificate is available on request.

Do you ship beanie orders worldwide?

Yes. Every order ships with tracking. Express delivery by DHL, FedEx or UPS takes 3–6 working days, and larger orders can travel by air or sea freight. Shipping is priced by the weight of your order: up to 100 kg it travels door to door by express courier with import duties paid by us, and heavier orders go by air cargo, or by sea cargo from 500 kg, to your nearest airport or port.

More answers in our general FAQ

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