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Mesh Balaclava Manufacturer

Mesh balaclavas use open, breathable fabric or mesh panels so air moves through while the head and face stay covered, which makes them the choice for sport, riding, training and warm weather. Mr Balaclava manufactures mesh balaclavas under your label, from 50 pieces per design and with a standard lead time of 14 days.

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Updated

Man wearing a black mesh balaclava under a hooded top
  • 50 pcsMinimum order
  • 14 daysStandard lead time
  • 100K pcsMonthly capacity
  • ISO 9001Certified (Eco Jersey Limited)
  • SedexMember (Eco Jersey Limited)

Specifications

Mesh balaclava specifications

What we can build into a mesh balaclava, and the terms that apply to every order.

ConstructionFully in mesh, or a Lycra or spandex balaclava with mesh panels at the mouth, the nose or the crown
FabricsNylon, polyester and cotton mesh, spandex blends, Dry Fit Lycra and 3D spacer mesh
StylesFull face, open face and convertible styles, helmet liners and neck covers
Colours and printsSolid colours, camouflage, digital prints and branded patterns
BrandingFlat and 3D embroidery, jacquard knit logos, screen printing, sublimation, heat transfer, woven labels, rubber and silicone patches
SizesKids, adult and oversized fits, or graded to your own size chart
Minimum order50 pieces per design
Lead timeSamples in 5–7 days; production in 14 days as standard or 7 days on request, up to one month for complex products or very large orders (100,000–200,000 pcs)

Buyer's guide

Why brands choose mesh

A solid balaclava traps warm, moist air in front of the mouth. Mesh lets it out: the wearer breathes more easily, sweat evaporates faster and goggles or visors fog less. That is why mesh is used where the wearer is active or the weather is warm, and why many winter styles add a mesh panel only at the mouth.

  • Motorcycling and cycling

    Breathable helmet liners with a mesh mouth panel for long rides in any season.

  • Summer and sun

    Light mesh balaclavas that cover the head and neck from sun and dust without overheating.

  • Training and running

    Stretch mesh for workouts and runs, when a solid fabric would be too warm.

  • Airsoft and outdoor

    Camouflage mesh for airsoft, hunting and outdoor ranges.

Customization

Build your mesh balaclava

Every part of the design is yours. Our design team sends a preview of each logo and label placement before production starts.

  • Where the mesh goes

    An all-mesh balaclava, or mesh only where air needs to pass: the mouth, the nose bridge or the crown.

  • Mesh type

    Fine nylon or polyester mesh, soft cotton mesh, or 3D spacer mesh that holds the fabric away from the mouth.

    Explore the fabric range

  • Prints and branding

    Camouflage and digital prints by sublimation, embroidered logos, rubber patches and drawstring neck covers.

    Branding and logo embroidery

B2B catalog

Breathable balaclavas in our B2B catalog

Developed styles you can order with your own branding, or use as the starting point for a custom design.

Browse all balaclavas in the B2B catalog

Portfolio

Mesh balaclava projects

Breathable balaclavas we developed and produced for brands, with the fabric used for each one.

See all projects

How ordering works

Three steps to your order

Every order starts with your brief and ends with tracked delivery. The standard production lead time is 14 days.

  1. Send your brief

    Tell us the style, fabric, quantities, branding and deadline. We reply with a quote and suggest suitable materials.

  2. Approve the sample

    We confirm every measurement, colour and logo placement in a mockup and a tech pack, then send your sample within 5–7 days.

  3. Production and delivery

    Bulk production takes 14 days as standard. Every piece is inspected, packed to your specification and shipped with tracking.

Request a balaclava quote See the full manufacturing process

More materials

Other balaclava materials and designs

Compare the other materials and designs we make, or see styles, uses and business models on the custom balaclavas page.

By Material & Design

FAQ

Mesh balaclavas: frequently asked questions

What is the minimum order for mesh balaclavas?

The minimum order is 50 pieces per design. Larger runs are made on the same lines, with a monthly capacity of around 100,000 pieces.

Is a mesh balaclava warm enough for winter?

A full mesh balaclava is made for airflow, not warmth. For winter we usually combine a warm fabric on the head and neck with a mesh panel only at the mouth, so the wearer stays warm and still breathes easily.

Can mesh balaclavas be printed?

Yes. Polyester mesh takes sublimation prints such as camouflage and digital patterns well, and logos can be embroidered or added as rubber patches on solid areas.

How long does mesh balaclava production take?

Samples are sent within 5–7 days of your order. Once the sample is approved, standard lead time is 14 days; 7 days is possible on request. Complex products or very large orders (100,000–200,000 pcs) can take up to one month. Express shipping by DHL, FedEx or UPS then takes 3–6 working days.

Buyer guides

Further reading

Guides from the Journal on breathable balaclavas for sport and riding.

Product quick view

Product quick view

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