Custom balaclavas by material
100% Cotton Balaclava Manufacturer
Cotton balaclavas are soft, breathable and gentle on the skin, which makes them the all-season choice for everyday wear, mild weather and sensitive skin. Mr Balaclava manufactures 100% cotton balaclavas and ski masks, knitted or in cotton jersey, under your label, from 50 pieces per design and with a standard lead time of 14 days.
Updated
- 50 pcsMinimum order
- 14 daysStandard lead time
- 100K pcsMonthly capacity
- ISO 9001Certified (Eco Jersey Limited)
- SedexMember (Eco Jersey Limited)
Specifications
Cotton balaclava specifications
What we can build into a cotton balaclava, and the terms that apply to every order.
| Fabric | 100% cotton, knitted in rib or jersey stitches, or cut and sewn from cotton jersey |
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| Styles | One-hole, two-hole and three-hole ski masks, open face and full face balaclavas |
| Feel | Soft, breathable and light, with a gentle stretch that follows the shape of the head |
| Colours | Solid colours, stripes and knitted-in patterns, dyed to your references |
| Branding | Flat and 3D embroidery, jacquard knit logos, screen printing, sublimation, heat transfer, woven labels, rubber and silicone patches |
| Sizes | Kids, adult and oversized fits, or graded to your own size chart |
| Minimum order | 50 pieces per design |
| Lead time | Samples in 5–7 days; production in 14 days as standard or 7 days on request, up to one month for complex products or very large orders (100,000–200,000 pcs) |
Buyer's guide
When to choose cotton
Cotton is a natural, breathable fibre that feels soft against the face and does not trap heat, so a cotton balaclava stays comfortable through long wear and in changing temperatures. It is less warm than wool or fleece and dries more slowly, so it suits everyday wear and milder cold rather than high-exertion winter sport.
For extreme cold, see our cold weather balaclavas; for sport and helmets, see mesh balaclavas.
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Everyday and streetwear
Soft knitted cotton ski masks for all-day wear in city collections.
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Sensitive skin
A natural fibre that feels gentle on the face, for customers who find synthetic fabrics uncomfortable.
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Mild weather and layering
Light cotton balaclavas for spring and autumn, or as a thin layer under a hood.
Customization
Build your cotton balaclava
Every part of the design is yours. Our design team sends a preview of each logo and label placement before production starts.
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Knit or jersey
A knitted rib ski mask with texture, or a smooth cotton jersey balaclava that prints well.
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Colours and patterns
Solid colours matched to your references, stripes and jacquard patterns knitted in.
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Brand it
Embroidered or knitted logos, woven labels, hang tags and your own packaging.
How ordering works
Three steps to your order
Every order starts with your brief and ends with tracked delivery. The standard production lead time is 14 days.
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Send your brief
Tell us the style, fabric, quantities, branding and deadline. We reply with a quote and suggest suitable materials.
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Approve the sample
We confirm every measurement, colour and logo placement in a mockup and a tech pack, then send your sample within 5–7 days.
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Production and delivery
Bulk production takes 14 days as standard. Every piece is inspected, packed to your specification and shipped with tracking.
Request a balaclava quote See the full manufacturing process
More materials
Other balaclava materials and designs
Compare the other materials and designs we make, or see styles, uses and business models on the custom balaclavas page.
By Material & Design
FAQ
Cotton balaclavas: frequently asked questions
What is the minimum order for cotton balaclavas?
The minimum order is 50 pieces per design. Larger runs are made on the same lines, with a monthly capacity of around 100,000 pieces.
Is a cotton balaclava warm enough for winter?
For everyday winter wear and mild cold, yes. For skiing, extreme cold or intense activity, wool, merino or fleece are warmer and dry faster, and we often recommend them instead.
Are cotton balaclavas good for sensitive skin?
Cotton is a soft, natural fibre that many people with sensitive skin find more comfortable than synthetic fabrics. If comfort on the skin is a selling point for your range, cotton is a good choice.
How long does cotton balaclava production take?
Samples are sent within 5–7 days of your order. Once the sample is approved, standard lead time is 14 days; 7 days is possible on request. Complex products or very large orders (100,000–200,000 pcs) can take up to one month. Express shipping by DHL, FedEx or UPS then takes 3–6 working days.
Buyer guides
Further reading
Guides from the Journal on choosing balaclava fabrics.
Materials & FabricsBalaclava Materials Compared: Acrylic, Merino, Cotton, Fleece, Polyester and MeshBalaclava materials compared: acrylic, merino, cotton yarns for knits; fleece, polyester/spandex and mesh for sewn styles, with uses, decoration and care.Read the guide 
Product Guides & Comparisons · 5 min readSki Balaclava Material: Which Fabric Is Best for Skiing?Compare ski balaclava materials like fleece, merino wool, and polyester to find the best fabric for warmth and performance.Read the guide 
Product Guides & Comparisons · 8 min readMotorcycle Balaclava Material: Which Fabric Is Best for Motorcycle Riding?Discover which material for motorcycle balaclava suits best, and the differences between polyester, cotton, and fleece performance blends.Read the guide