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Custom caps & hats · Category

Custom Camo & Military Cap Manufacturer

Camouflage and military-style caps are among the most requested caps for outdoor, hunting, workwear and streetwear ranges. Mr Balaclava makes custom camo baseball caps, military-style patrol caps and camo boonie hats under your label, from 50 pieces per design and with a standard lead time of about 14 days.

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Updated

Camouflage military-style cap with a diamond-shaped patch on the front, resting on a windowsill
  • 50 pcsMinimum order
  • 14 daysStandard lead time
  • 100K pcsMonthly capacity
  • ISO 9001Certified (Eco Jersey Limited)
  • SedexMember (Eco Jersey Limited)

Specifications

Camo and military cap specifications

What we can build into a military-style cap, and the terms that apply to every order.

StylesCamo baseball caps, military-style patrol caps and camo boonie hats
CrownStructured flat-top crown, soft field-cap crown or Cuban-style crown, with a short stiff peak
FabricsCotton ripstop, twill, canvas, polyester-cotton blends and printed camouflage
ColoursPrinted or woven camouflage, or solid olive, black, navy and khaki
PeakShort, stiff peak with contrast stitching, or covered in matching fabric
DetailsVelcro patch panel, embroidered badge, metal eyelets and a sweatband
SizesAdult and kids' sizes: one-size adjustable, or sized in centimetres to your size chart
BrandingFlat and 3D puff embroidery, woven and printed labels, woven, rubber and leather patches, screen and heat-transfer prints, hang tags and branded packaging
Minimum order50 pieces per design
Lead timeApproximately 14 days after sample approval as standard; the confirmed schedule is agreed for each order

Buyer's guide

Military-style caps for brands and teams

Military-style caps take their shape and colours from field and service headwear: a flat top, a short peak and utilitarian details such as a Velcro patch panel. They sell through fashion, workwear, outdoor and surplus-style ranges, and to clubs and hobby groups such as cadet-style teams and airsoft players.

Camouflage is the main design choice. We print or weave the pattern to your artwork or use a generic camouflage design; patterns that are protected or restricted for a specific armed force are not supplied unless you hold the right to use them.

  • Fashion and streetwear brands

    Camouflage and olive caps for utilitarian collections.

  • Outdoor, hunting and hobby retailers

    Field-style caps with Velcro patch panels.

  • Clubs, cadet-style groups and events

    Matching caps with embroidered badges.

  • Security and workwear buyers

    Plain dark caps with a badge for staff, to your specification.

Compare

Camo and military caps compared

Pick the shape for the use; the camouflage and colours are yours to choose.

StyleShapeBest forTypical build
Camo baseball capsSix panels, curved peakHunting, outdoor, streetwearPrinted camo twill, strap closure
Military-style capsFlat top, short peakUtility fashion, outdoor, clubsRipstop or twill, camouflage, patch panel
Camo boonie hatsWide brim, crown band, chin cordHunting, fishing, field workCamo ripstop, eyelets

Camo baseball caps

The camo baseball cap

The camo baseball cap is the best-selling camouflage style: a classic six-panel cap with a curved peak, printed in woodland, desert or your own camouflage. It sells to hunting and outdoor brands, workwear suppliers and streetwear labels, with an embroidered logo, a woven or rubber patch, or a blaze-orange contrast.

Woodland camouflage six-panel baseball cap seen from the side, with a pre-curved peak and adjustable back strap

Camo boonie hats

The camo boonie hat

A camo boonie hat combines a wide brim for sun and rain with a camouflage print for hunting, fishing and field work. It has a crown band, side eyelets and an adjustable chin cord, and is made in cotton or polyester-cotton ripstop that dries quickly and resists tearing.

Woodland camouflage boonie hat with a wide stitched brim, olive band and chin cord

Customization

Build your military-style cap

Every part of the design is yours. Our design team sends a mockup of each logo and label placement, and every detail is confirmed in a tech pack before sampling.

  • Choose the camouflage

    Printed or woven camouflage, or solid olive, black, navy or khaki.

  • Pick the fabric

    Cotton ripstop, twill, canvas or a polyester-cotton blend.

    Cap and hat materials

  • Add a patch panel

    Velcro panel on the front or side for badges and name tapes.

  • Brand it

    Embroidered or woven badges, patches, labels and hang tags.

    Customization and branding

How ordering works

Three steps to your order

Every order starts with your brief and ends with tracked delivery.

  1. Send your brief

    Tell us the style, material, sizes, quantities, branding and deadline. We reply with a quote and suggest a suitable build.

  2. Approve the sample

    We confirm every measurement, fabric, colour and logo placement in a tech pack, then make your sample. Samples are paid 100% in advance.

  3. Production and delivery

    Standard production lead time is approximately 14 days after sample approval. Every piece is inspected, packed to your specification and shipped with tracking.

Request a cap and hat quote See the full manufacturing process

B2B catalog

Camo & military caps from our B2B catalog

Developed styles you can order with your own branding, or use as the starting point for a custom design.

Browse all camo & military caps in the B2B catalog

More categories

Other cap and hat categories

See the other categories we make, or compare the whole range on the custom caps and hats page.

Categories

FAQ

Camo and military caps: frequently asked questions

What is the minimum order for camo and military caps?

The minimum order is 50 pieces per design.

Can you print a specific camouflage pattern?

We can print a pattern from your artwork or a generic camouflage design. Patterns that are protected or restricted for a specific armed force are not supplied unless you hold the right to use them.

Do the caps have a Velcro patch panel?

Yes, if you ask for one. A hook-and-loop panel on the front or side lets wearers attach badges and name tapes.

Is a military cap the same as a Cuban cap?

They are close relatives. Both have a flat-topped, short-peaked shape; the Cuban style is usually softer and often worn as fashion headwear.

How long does production of camo and military caps take?

Standard production lead time is approximately 14 days after sample approval. Actual lead time depends on the product, quantity, customization and material availability, and the confirmed schedule is agreed for each order. Express shipping by DHL, FedEx or UPS then takes 3–6 working days.

Buyer guides

Further reading

Guides from the Journal on classic caps and uniform headwear.

Product quick view

Product quick view

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