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Custom caps & hats · Category

Custom Baseball Cap Manufacturer

A baseball cap has a structured six-panel crown, a curved peak and an adjustable back. Mr Balaclava makes custom baseball caps, dad caps, six-panel and fitted caps under your label, from 50 pieces per design and with a standard lead time of about 14 days.

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Updated

Five plain baseball caps in beige, black, orange, green and grey, arranged on a white background
  • 50 pcsMinimum order
  • 14 daysStandard lead time
  • 100K pcsMonthly capacity
  • ISO 9001Certified (Eco Jersey Limited)
  • SedexMember (Eco Jersey Limited)

Specifications

Baseball cap specifications

What we can build into a baseball cap, and the terms that apply to every order.

StylesBaseball caps, dad caps, six-panel caps and fitted caps
CrownSix panels, structured with buckram or unstructured; low, mid or high profile
FabricsCotton twill, brushed cotton, canvas, denim, polyester, nylon and recycled polyester
PeakPre-curved or flat, with a stiff or soft insert; contrast stitching or a second colour underneath
ClosureMetal buckle strap, slide, Velcro, snap or elastic back
DetailsSewn eyelets or metal grommets, taped seams, cotton or moisture-wicking sweatband
SizesAdult and kids' sizes: one-size adjustable, or sized in centimetres to your size chart
BrandingFlat and 3D puff embroidery, woven and printed labels, woven, rubber and leather patches, screen and heat-transfer prints, hang tags and branded packaging
Minimum order50 pieces per design
Lead timeApproximately 14 days after sample approval as standard; the confirmed schedule is agreed for each order

Focused pages

Looking for something specific?

Three cap requests have their own page with the details buyers ask about.

Buyer's guide

How to specify a baseball cap

The baseball cap is the reference for all structured headwear. Its six panels and front buckram give a firm, rounded crown, and the curved peak shades the eyes. Profile and structure are the main decisions: a mid-profile structured crown suits promotional and team caps, while a low-profile unstructured crown gives the relaxed look of a dad cap.

Fabric and closure set the price and the feel. Cotton twill is the standard, brushed cotton is softer, and polyester or nylon suits sport and performance ranges. Buckle and slide straps look premium, while Velcro and snap closures keep costs down. We confirm each choice on a sample before bulk production.

  • Brands and streetwear labels

    Logo caps in seasonal colours, sold as merchandise or in collections.

  • Teams, clubs and schools

    Matching caps with an embroidered crest for players and supporters.

  • Corporate and promotional buyers

    Branded caps for staff, events, trade shows and giveaways.

  • Retailers and gift shops

    Own-label caps for tourist, resort and souvenir ranges.

Compare

Baseball-style caps compared

The crown and the closure decide the look and the fit.

StyleShapeBest forTypical build
Baseball capsStructured, curved peakTeams, promotion, everydayCotton twill, buckram, strap closure
Dad capsUnstructured, low, curved peakLifestyle and understated logosWashed cotton, fabric strap
Six-panel capsSix panels, centre front seamUniforms, teams, full cap rangesTwill or canvas, structured or soft
Fitted capsStructured, fixed sizesTeams and collector rangesSize run, elastic or firm sweatband

Six-panel caps

Six-panel caps: the base for most cap designs

The six-panel crown is the base for most cap designs, including the baseball cap, dad cap, snapback and fitted cap. Two front panels meet at a centre seam, which gives a rounded, familiar shape. Because the seam runs through the logo area, embroidery is digitised around it so the logo stays straight.

Choose a six-panel cap when you want a classic, versatile shape that works for a whole range: change the fabric, closure and structure and the same pattern becomes a sport cap, a uniform cap or a fashion cap.

Bearded man wearing a plain black six-panel cap and a grey hooded sweatshirt, photographed outdoors

Customization

Build your baseball cap

Every part of the design is yours. Our design team sends a mockup of each logo and label placement, and every detail is confirmed in a tech pack before sampling.

  • Pick the structure

    Structured or unstructured crown, low to high profile, and a curved or flat peak.

  • Pick the fabric

    Cotton twill, brushed cotton, canvas, denim, polyester or recycled polyester.

    Cap and hat materials

  • Choose the closure

    Metal buckle, slide, Velcro, snap or elastic, in a colour or finish that matches the cap.

  • Brand it

    Flat or 3D puff embroidery on the front, sides and back, patches, woven labels and printed sweatbands.

    Customization and branding

How ordering works

Three steps to your order

Every order starts with your brief and ends with tracked delivery.

  1. Send your brief

    Tell us the style, material, sizes, quantities, branding and deadline. We reply with a quote and suggest a suitable build.

  2. Approve the sample

    We confirm every measurement, fabric, colour and logo placement in a tech pack, then make your sample. Samples are paid 100% in advance.

  3. Production and delivery

    Standard production lead time is approximately 14 days after sample approval. Every piece is inspected, packed to your specification and shipped with tracking.

Request a cap and hat quote See the full manufacturing process

B2B catalog

Baseball & Dad Caps from our B2B catalog

Developed styles you can order with your own branding, or use as the starting point for a custom design.

Browse all baseball & dad caps in the B2B catalog

More categories

Other cap and hat categories

See the other categories we make, or compare the whole range on the custom caps and hats page.

Categories

FAQ

Baseball caps: frequently asked questions

What is the minimum order for baseball caps?

The minimum order is 50 pieces per design.

What is the difference between a baseball cap and a dad cap?

A baseball cap usually has a structured crown, while a dad cap has an unstructured, lower crown that feels softer and sits closer to the head. Both are made from the same panels and can carry the same branding.

Can you embroider on the side and back of the cap?

Yes. We can embroider the front, both sides and the back, and add a small logo above the closure. We check the artwork size and stitch count against the panel before sampling.

Which fabric should I choose for a baseball cap?

Cotton twill is the standard for everyday and promotional caps. Choose polyester or nylon for sport and quick-drying ranges, and brushed cotton or canvas for a soft, washed look.

Is a six-panel cap the same as a baseball cap?

A baseball cap is a type of six-panel cap. The term six-panel describes how the crown is built, while baseball cap describes the classic structured style with a curved peak.

How long does production of baseball caps take?

Standard production lead time is approximately 14 days after sample approval. Actual lead time depends on the product, quantity, customization and material availability, and the confirmed schedule is agreed for each order. Express shipping by DHL, FedEx or UPS then takes 3–6 working days.

Buyer guides

Further reading

Guides from the Journal on custom caps and cap styles.

Product quick view

Product quick view

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