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Custom ski wear · Category

Custom Ski Jacket Manufacturer

A ski jacket is the outer layer that keeps snow, wind and cold out while letting sweat vapour escape. Mr Balaclava manufactures padded, puffer, hardshell, softshell and snowboard jackets in-house under your label, waterproof from 5K to 20K with fully taped seams, from 50 pieces per design and with a standard lead time of about 14 days.

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Updated

Coral insulated ski jacket with a high collar, detachable hood, black zips and adjustable cuffs
  • 50 pcsMinimum order
  • 14 daysStandard lead time
  • 100K pcsMonthly capacity
  • ISO 9001Certified (Eco Jersey Limited)
  • SedexMember (Eco Jersey Limited)

Specifications

Ski jacket specifications

What we can build into a ski jacket, and the terms that apply to every order.

StylesPadded, puffer, hardshell, softshell, hybrid and snowboard jackets; men's, women's and kids' fits
Shell fabricsPolyester pongee, nylon taslan, ripstop and stretch wovens
WaterproofingPU coating or 2-layer, 2.5-layer or 3-layer laminate, rated 5K, 10K, 15K or 20K
Seams and testingFully taped seams available; waterproof rating from the fabric mill's specification, independent lab testing on request
InsulationNone (shell), polyester wadding in a weight set per style, or polyester fibre fill for puffers
LiningsPolyester taffeta, brushed tricot, mesh or fleece
DetailsHelmet-compatible hoods, powder skirts, underarm vents, pass pockets, snow cuffs, reflective details
SizesAll sizes: men's, women's, unisex and kids', graded to your size chart
BrandingEmbroidery, screen printing, heat transfer, reflective prints, rubber and silicone patches, woven labels and hang tags
Minimum order50 pieces per design
Lead timeApproximately 14 days after sample approval as standard; the confirmed schedule is agreed for each order

Focused guides

Looking for something specific?

Three jacket requests have their own page with the details buyers ask about.

Buyer's guide

Padded, puffer or shell: which ski jacket?

Ski jackets are built in three main ways. A padded jacket has polyester wadding between the shell and the lining and is warm on its own, which suits resort skiers, beginners and rental fleets. A puffer uses polyester fibre fill in stitched baffles for the most warmth and a fashion look. A shell has no insulation at all: it keeps the weather out and leaves warmth to the layers underneath, which suits freeride and active skiers.

Whatever the build, two numbers matter: the waterproof rating of the fabric, from 5K to 20K, and whether the seams are taped. We make every waterproof jacket with the option of fully taped seams, and the rating can be checked by an independent lab on request. Compare the builds on our shell fabrics page.

  • Ski and outdoor brands

    Private-label jacket ranges, from entry-level padded styles to technical shells.

  • Retail and resort shops

    Core jackets in seasonal colours, with matching pants and fleece.

  • Ski schools and staff

    Warm, visible uniform jackets for instructors and lift staff.

    Teams and instructors

  • Rental fleets

    Durable, easy-to-size jackets that survive many seasons of use.

Compare

Ski jacket builds compared

The builds buyers request most, with the warmth and waterproofing each one gives.

BuildConstructionWarmthTypical ratingBest for
PaddedCoated or laminated shell, polyester wadding, taffeta liningWarm on its own5K–15KResort skiing, beginners, kids, rental
PufferLight shell, polyester fibre fill in bafflesVery warmWater-repellent, or 5K–20K on requestCold resorts, fashion, après-ski
2-layer shellLaminated shell with a mesh or taffeta liningFrom the layers underneath10K–20KAll-mountain and active skiing
3-layer shellFace fabric, membrane and tricot bondedFrom the layers underneath15K–20KFreeride, touring, storm days
SoftshellStretch woven bonded to a fleece backingLight to moderateWater-repellent; a membrane version on requestTouring, spring skiing, teams and staff

Padded and puffer jackets

Insulated jackets that are warm on their own

Padded ski jackets have polyester wadding between the shell and the lining, our standard insulation, in a weight set for each style. Puffer jackets use polyester fibre fill in stitched baffles for the most warmth and a fashion look. Both stay warm when damp and wash easily, which suits resort ranges, kids and rental fleets.

A vibrant green insulated jacket with a hood.A magenta quilted hooded jacket.

Hardshell and technical jackets

Shell jackets for active and freeride skiers

A hardshell has no insulation: a 2-layer, 2.5-layer or 3-layer laminate keeps the weather out and the skier adds warmth with layers underneath. That makes it lighter, more breathable and usable across more of the season. 15K and 20K laminates with fully taped seams are the usual choice for freeride, touring and storm days.

Shell jackets need details that work with a helmet and a backpack: a helmet-compatible hood, underarm vents, a powder skirt and chest pockets above the hip belt.

A bright green technical jacket with black accents and multiple zippered pockets on a white background.A vibrant coral-orange waterproof jacket with black zippers and accents.

Compare shell fabrics and waterproof builds

Softshell jackets

When softshell is the right choice

Softshell moves with the body and breathes far better than a waterproof shell, so it is ideal for high-output skiing, ski touring and spring days, and as a mid-layer under a shell on cold days. It resists wind and light snow, but it is not fully waterproof unless it has a membrane and taped seams.

Softshell ski jacket in blue with black shoulder panels, hood and zipped pockets

Custom softshell jackets and pants

Snowboard jackets

What makes snowboard wear different

Snowboarders spend more time sitting and kneeling in the snow than skiers, and move in a wider stance. Their jackets are longer to cover the seat and have a powder skirt; their pants are looser, with reinforced seat and knees. Because of the time spent in the snow, 15K or 20K ratings with fully taped seams are common.

Woman in a yellow pullover anorak and black pants on a snowy mountain

Custom snowboard jackets and pants

Customization

Build your ski jacket

Every part of the design is yours. Our design team sends a mockup of each logo and label placement, and every detail is confirmed in a tech pack before sampling.

  • Choose the shell and rating

    Pongee, taslan, ripstop or stretch woven, coated or laminated to 5K, 10K, 15K or 20K.

    Shell and waterproof fabrics

  • Set the warmth

    No insulation, light or heavier wadding, or fibre fill, with taffeta, tricot, mesh or fleece linings.

    Insulation and linings

  • Add the details

    Hoods, powder skirts, vents, pass pockets, snow cuffs and reflective trims.

  • Brand it

    Embroidery, prints, heat transfers and patches, placed so the shell stays sealed; your labels and hang tags.

    Customization and branding

How ordering works

Three steps to your order

Every order starts with your brief and ends with tracked delivery.

  1. Send your brief

    Tell us the garment, fabric, waterproof rating, sizes, quantities, branding and deadline. We reply with a quote and suggest a suitable build.

  2. Approve the sample

    We confirm every measurement, fabric, colour and logo placement in a tech pack, then make your sample. Samples are paid 100% in advance.

  3. Production and delivery

    Standard production lead time is approximately 14 days after sample approval. Every piece is inspected, packed to your specification and shipped with tracking.

Request a ski wear quote See the full manufacturing process

B2B catalog

Ski jackets from our B2B catalog

Developed styles you can order with your own branding, or use as the starting point for a custom design.

Browse all ski jackets in the B2B catalog

More categories

Other ski wear categories

See the other ski wear categories we make, or compare the whole range on the custom ski wear page.

Categories

FAQ

Ski jackets: frequently asked questions

What is the minimum order for ski jackets?

The minimum order is 50 pieces per design.

Which waterproof rating should a ski jacket have?

10K suits most resort skiing. 5K is enough for dry, cold conditions, kids' and entry-level ranges; 15K and 20K are for wet snow, long days outdoors and freeride. We make all four ratings.

Who tests the waterproof rating?

The rating comes from the fabric mill's specification, and independent lab testing is available on request. You can also test the fabric or a sample at any lab you choose, against the specification we agree.

Padded or shell: which jacket should we offer?

A padded jacket is warm on its own and suits resort skiers, beginners, kids and rental fleets. A shell has no insulation and leaves warmth to the layers underneath, which suits freeride and active skiers. Many ranges offer both.

Can you add our logo to a waterproof jacket?

Yes. Embroidery goes where the lining covers the back of the shell, or the logo is heat-transferred, printed or applied as a patch, so the waterproof layer stays sealed.

Do you make women's and kids' fits?

Yes. We make men's, women's, unisex and kids' fits, graded to your own size chart.

Can you make matching ski pants?

Yes. Jackets and pants can be cut from the same fabric lot so the colours match exactly, and sold separately or as a set.

How long does ski jacket production take?

Standard production lead time is approximately 14 days after sample approval. Actual lead time depends on the product, quantity, customization and material availability, and the confirmed schedule is agreed for each order. Express shipping by DHL, FedEx or UPS then takes 3–6 working days.

Buyer guides

Further reading

Guides from the Journal on ski jackets and ski clothing.

Product quick view

Product quick view

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