Private-label scarf manufacturer · Sialkot, Pakistan
Custom Scarf Manufacturer
Mr Balaclava manufactures custom scarves for brands, retailers, clubs and companies, under their own label. We knit acrylic, wool and cashmere scarves in-house, and cut, print, hem and brand silk, chiffon, linen and other woven fabrics in Sialkot, Pakistan, from 50 pieces per design, with a standard lead time of about 14 days. The range covers seven categories: knitted, football, silk and printed scarves, bandanas, neckerchiefs and hijabs.
Updated

- 50 pcsMinimum order
- 14 daysStandard lead time
- 100K pcsMonthly capacity
- ISO 9001Certified (Eco Jersey Limited)
- SedexMember (Eco Jersey Limited)
At a glance
Scarf manufacturing at a glance
The facts buyers ask about first. They apply to every scarf type on this page.
| Minimum order | 50 pieces per design |
|---|---|
| Samples | Pre-paid physical samples in about 5–7 days, paid 100% in advance; or a free pre-production sample approved by photos or video after the order |
| Production lead time | Approximately 14 days as standard, 7 days on request; up to one month for complex products or very large orders (100,000–200,000 pcs). The confirmed schedule is agreed for each order |
| Monthly capacity | Around 100,000 pieces |
| How scarves are made | Knitted scarves on our own flatbed knitting machines; woven fabrics from partner mills, cut, printed, hemmed and branded in our factory |
| Materials | Silk (mulberry silk twill, habotai, satin, chiffon and georgette), cashmere and cashmere blends, pashmina, alpaca, wool and merino, acrylic, linen, cotton, viscose and modal, velvet, fleece and polyester, including recycled polyester |
| Printing and pattern | Digital printing, rotary and flat screen printing, sublimation and heat transfer; jacquard patterns and logos knitted into the fabric |
| Categories | Knitted scarves, football scarves, silk scarves, printed scarves, bandanas, neckerchiefs and hijabs |
| Styles | Oblong scarves, squares, bandanas, neckerchiefs, triangles, infinity scarves, snoods, hijabs, hair scarves and fan scarves |
| Edges and trims | Hand-rolled or machine-rolled hems, narrow hems, overlocked edges, twisted fringes and tassels |
| Sizes | Any size to your specification, from 50 × 50 cm squares and bandanas to 100 × 200 cm hijabs |
| Branding | Woven, satin and printed labels, embroidery, printed logos and monograms, knitted jacquard logos, hang tags |
| Packaging | Polybags, tissue wraps, belly bands, branded or kraft boxes, hang tags and barcodes; retail-ready or bulk packing |
| Quality and compliance | Eco Jersey Limited is ISO 9001 certified and a Sedex member; every piece inspected by hand; fabrics and yarns from OEKO-TEX® certified mills on request |
| Shipping | Worldwide with tracking: express by DHL, FedEx or UPS in 3–6 working days, or air and sea freight for large orders |
Categories
Scarves we manufacture
Seven categories cover the whole range. Each has its own page with fabrics, sizes, printing and branding options, typical buyers and styles from our B2B catalog.
Categories
Knitted ScarvesAcrylic, wool, merino and cashmere scarves knitted in-house.
Football ScarvesJacquard, bar and printed scarves in club colours.
Silk ScarvesSilk twill, habotai, satin, chiffon and georgette scarves.
Printed ScarvesPolyester, viscose and cotton voile scarves printed to your artwork.
BandanasPrinted cotton and polyester bandanas with your logo.
NeckerchiefsUniform neckerchiefs and neck scarves in your brand colours.
HijabsChiffon, georgette, viscose and modal hijabs under your label.
Popular
Popular scarf requests
Six requests buyers send us often, each with its own page.
Cashmere Scarves100% cashmere and cashmere blends, knitted or woven.
Infinity ScarvesLong loops with no loose ends, knitted or sewn.
SnoodsShort knitted or fleece tubes that sit close to the neck.
Business & Uniform ScarvesUniform neckerchiefs and corporate gift scarves.
Luxury & Gift ScarvesSilk, cashmere and velvet scarves with gift packaging.
Beach Scarves & SarongsPrinted viscose, voile, chiffon and linen wraps.
Compare
Which scarf fabric fits your range?
A quick guide to the materials buyers request most. The right choice depends on the season, the price point and how the design is applied. Full fabric sheets are in our scarf fabrics library.
| Material | Feel and season | Construction | Pattern and print | Best for |
|---|---|---|---|---|
| Silk | Smooth, light and lustrous; all year | Woven twill, habotai, satin, chiffon or georgette | Digital or screen printing | Luxury squares, neck and hair scarves, gifting |
| Satin | Glossy and fluid; spring to autumn | Woven satin in silk, polyester or viscose | Digital printing, sublimation on polyester | Printed squares and hair scarves |
| Chiffon | Sheer and airy; spring and summer | Woven polyester or silk chiffon, georgette | Digital printing, sublimation, dyed solids | Hijabs, evening and fashion scarves |
| Viscose | Soft, fluid and matte; spring and summer | Woven viscose or modal | Digital or rotary screen printing | Printed fashion scarves, beach wraps |
| Polyester | Durable and easy care; all year | Woven satin, chiffon or microfibre, also recycled | Sublimation, digital or screen printing | Promotional, sports and printed scarves |
| Linen | Crisp and breathable; spring and summer | Woven linen or linen blends | Digital or screen printing, dyed solids | Resort and summer collections |
| Cashmere | Very soft, warm and light; autumn and winter | Knitted or woven, pure or blended | Solid colours, stripes, checks, jacquard | Premium winter ranges and gifting |
| Wool | Warm and textured; autumn and winter | Knitted or woven wool, merino or blends | Stripes, checks, jacquard, embroidery | Winter retail and heritage checks |
| Acrylic | Soft, warm and easy care; autumn and winter | Knitted in rib, cable or jacquard | Knitted jacquard, stripes, embroidery | Fan scarves, promotions and winter basics |
Printing and pattern
How your design gets onto the scarf
A scarf design is printed on the fabric, knitted into it or added afterwards. We recommend the method that suits your fabric, artwork and quantity, and show the result in a sample before bulk production.
| Method | How it works | Fabrics | Best for |
|---|---|---|---|
| Digital printing | The artwork is printed straight onto the fabric, with unlimited colours and fine gradients | Silk, satin, chiffon, viscose, cotton, linen and polyester | Photographic and detailed designs, many designs in small runs |
| Rotary screen printing | Cylindrical screens print a continuous repeat along the fabric roll, one screen per colour | Cotton, viscose and polyester | Long runs of all-over repeat patterns |
| Flat screen printing | Flat screens print one colour at a time on a printing table | Silk, cotton and polyester | Bold placement prints, borders and bandanas |
| Sublimation | Heat turns the dye into a gas that bonds with the fibre, so the print keeps the fabric's feel | Polyester and high-polyester blends | All-over prints for sports and promotional scarves |
| Knitted jacquard | The pattern and the logo are knitted into the fabric with coloured yarns | Acrylic, wool and cashmere | Fan scarves and winter logo scarves |
| Heat transfer and embroidery | Logos, names and details are applied after printing or knitting | Most fabrics | Small logos, monograms and personalisation |
Customization
Customize every part of the scarf
You choose the fabric, the size, the design and every finishing detail. Our design team sends a mockup of the print, logo and label placement before anything goes into production.
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Fabric and colour
Silk, cashmere, wool, acrylic, linen, viscose, chiffon, satin or polyester, in the weight and colour your range needs, matched to your colour references.
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Size and shape
Oblong scarves, squares, triangles, loops and wide hijabs, in standard sizes or cut to your own measurements.
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Print and pattern
Digital, rotary or flat screen printing and sublimation for printed scarves; stripes, checks and jacquard for knitted ones.
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Edges and trims
Hand-rolled hems for silk and satin, machine-rolled or narrow hems, overlocked edges, twisted fringes and tassels.
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Logos and branding
Woven or satin labels, embroidered monograms, printed logos and knitted jacquard logos, placed where they suit the design.
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Labels and packaging
Your woven or printed labels, hang tags, tissue wraps, belly bands, polybags or branded boxes, and barcodes. Mr Balaclava's name never appears on your products.
How ordering works
From brief to delivery in five steps
Every scarf order follows the same route, whether it is a first run of 50 pieces or a repeat order of thousands.
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Brief and quote
Tell us the style, fabric, size, quantities, design and deadline. We reply with a quote and suggest a suitable fabric, print method and finish.
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Mockup and tech pack
We confirm every measurement, colour, print placement and label in a mockup and a tech pack before sampling starts.
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Sample
Choose a pre-paid physical sample, made in about 5–7 days and paid 100% in advance, or a free pre-production sample approved by photos or video after the order. We adjust colour, print and finish until you approve it.
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Bulk production
Knitting or cutting, printing, hemming, branding and finishing. Standard production lead time is approximately 14 days after sample approval.
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Inspection and shipping
Each scarf is checked for size, print, colour, hems and branding, pressed, packed to your specification and shipped with tracking.
Portfolio
Scarf and bandana projects
Orders we have produced for customers, with the fabric and print method used.
Who we work with
Scarves for brands, retailers, clubs and companies
The same factory serves very different buyers. These are the orders we see most often.
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Fashion and accessory brands
Printed silk, satin and viscose scarves and knitted winter scarves for seasonal collections, made under your label from 50 pieces per design.
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Modest fashion labels
Chiffon, georgette, viscose and modal hijabs and triangle scarves in the sizes and weights your customers expect.
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Clubs, teams and fan shops
Knitted jacquard and printed fan scarves with club names, crests and colours for match days, seasons and events.
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Companies, hotels and events
Uniform scarves, corporate gifts and event scarves in company colours, with printed or woven logos.
Buyer guides
Scarf guides from the Journal
Background reading on scarf styles and the ways they are worn.
Private Label & OEM · 6 min readHow to Start a Private Label Scarf Line: From Brief to DeliveryPrivate label scarves explained: choose categories and fabrics, prepare a tech pack, pick a sample type, plan MOQ per design, labels, timing and payment.Read the guide
Product Guides & Comparisons · 7 min readCustom Football Scarves: Sizes, Knits, MOQ and Timing for ClubsCustom football scarves explained: sizes, single vs double-layer jacquard, bar and printed fan scarves, crest rights, MOQ and lead times for clubs.Read the guide
Materials & Fabrics · 6 min readSilk Momme Explained: Choosing Fabrics for Printed ScarvesSilk momme explained: typical weights of silk twill, habotai, satin, chiffon and georgette, and how silk compares with polyester and viscose for scarves.Read the guide
Material Library
Fabrics for custom scarves
Fabrics typically used for scarves, with their usual weight, warmth and stretch. Full specifications are on the fleece, merino & wool blends, acrylic, knitting yarns and scarf fabrics fabric pages.

Polyester Microfleece
A fine, low-pile polyester fleece, often with an anti-pilling finish. Warm for its weight, quick-drying and not bulky,…

Merino & Wool Yarn Knit
Wool or merino yarn knitted directly into the product, as in beanies, scarves and knitted balaclavas. Warm, breathable…

Polyester Interlock
A double-knit polyester with a smooth, stable face on both sides. It takes sublimation and screen prints cleanly…

Acrylic Rib Knit
Acrylic yarn knitted in a rib that stretches and springs back, which is what lets a beanie or…

Polyester Jersey
A light single-knit polyester with a smooth face. It dries fast, takes sublimation in full colour and is…

Jacquard Sock Knit
A knit where needles are selected one by one to build a design of two or more colours…
FAQ
Custom scarf manufacturing: frequently asked questions
What is the minimum order for custom scarves?
The minimum order is 50 pieces per design, with a monthly capacity of around 100,000 pieces for larger runs.
How long does scarf production take?
Standard production lead time is approximately 14 days after sample approval; 7 days is possible on request, and complex products or very large orders (100,000–200,000 pcs) can take up to one month. The confirmed schedule is agreed for each order. Express shipping by DHL, FedEx or UPS then takes 3–6 working days.
What is the difference between a pre-paid sample and a pre-production sample?
A pre-paid (physical) sample is a real piece you receive and check in your hands; it is paid before production, made in about 5 to 7 days and then shipped to you. A pre-production sample is free: we make it after your order and the 30 % advance payment, and you approve it on photos, videos or a video call before the bulk production starts.
Which scarf categories do you make?
Seven: knitted scarves, football scarves, silk scarves, printed scarves, bandanas, neckerchiefs and hijabs. Each has its own page and its own section in our B2B catalog.
Do you knit or weave the scarves yourselves?
We knit acrylic, wool, merino and cashmere scarves, including jacquard fan scarves, on our own flatbed knitting machines. Woven fabrics such as silk, linen, chiffon, satin, viscose and polyester come from partner mills; we cut, print, hem, brand, inspect and pack every scarf in our factory in Sialkot.
Which printing methods do you offer?
Digital printing for detailed, multicolour artwork, rotary and flat screen printing for repeats and bold colours, sublimation for polyester, and heat transfer for logos. Knitted scarves carry their pattern in the knit as jacquard. We recommend the method that suits your fabric, design and quantity.
Which materials can you use for scarves?
Silk (mulberry silk twill, habotai, satin, chiffon and georgette), cashmere and cashmere blends, pashmina, alpaca, wool and merino, acrylic, linen, cotton, viscose and modal, velvet, fleece and polyester, including recycled polyester.
Which sizes can you make?
Any size to your specification. Common sizes are 50 × 50, 70 × 70 and 90 × 90 cm squares, 30 × 180 cm winter scarves, 70 × 180 cm and 100 × 200 cm oblong scarves and hijabs, and fan scarves of about 17–20 × 145–150 cm.
How are the edges finished?
Silk and satin squares get hand-rolled or machine-rolled hems. Other woven scarves get narrow hems, overlocked edges, twisted fringes or tassels. Knitted scarves have self-finished edges, with fringes or tassels at the ends if you want them.
Can you add my logo and labels?
Yes. We sew in woven, satin or printed labels, print or embroider logos, knit them into jacquard scarves, and add hang tags and branded packaging. Your brand goes on the product and the packaging; Mr Balaclava's name does not appear.
What certifications does Mr Balaclava have?
Eco Jersey Limited, which powers Mr Balaclava, is ISO 9001 certified and a Sedex member; copies of the certificate and the membership details go to customers with an order history or a substantial order. Fabrics and yarns can be sourced from OEKO-TEX® certified mills, and the mill's certificate is available on request.
Do you ship scarf orders worldwide?
Yes. Every order ships with tracking. Express delivery by DHL, FedEx or UPS takes 3–6 working days, and larger orders can travel by air or sea freight. Shipping is priced by the weight of your order: up to 100 kg it travels door to door by express courier with import duties paid by us, and heavier orders go by air cargo, or by sea cargo from 500 kg, to your nearest airport or port.

