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Artwork and branding

Which decoration methods do you offer?

By the Mr Balaclava team ·

Short answer

We offer flat and 3D puff embroidery, screen printing, heat transfer, sublimation, knitted-in patterns, and labels and patches. The right method depends on your logo and the fabric; you see it on the mockup and then on your sample before bulk production.

We choose the decoration method together with you, based on your logo and the fabric. These are the methods we offer:

MethodWorks onBest forLimits
Flat embroideryKnits, fleece, cotton, caps; stretch fabric with a backingLogos and wordmarks up to about 12 cmVery fine text and gradients; can feel stiff on thin fabric
3D puff embroideryCaps, beanies, fleeceBold raised lettersNot for fine detail or small logos
Screen printingCotton, blends, bandanas, capsSpot colours, large prints, promotional runsOne screen per colour; not for stretchy fabric
Heat transferCotton, fleece, polyester, blendsMulti-colour logos, small runs, reflective or metallic effects, inside-neck printsSits on the surface; less breathable over large areas
SublimationPolyester and polyester-elastane onlyAll-over prints, gradients, photos, camoNot on cotton or wool; needs a white or light base
Knitted-in patternsKnitted beanies, balaclavas, scarves, socksJacquard logos, stripesDetail limited by the stitch; programmed before the sample
Labels and patchesAny productWoven, satin or cotton labels; PVC, rubber, leather or woven patches; embossed logosPlacement confirmed on the mockup

Placements

Embroidery can go on the front, side, back, cuff, under the brim or inside the neck. On stretch fabrics we use a backing and adjust the stitch density.

You see it before bulk production

You see your branding twice: on the digital mockup at real size, and on your sample with the real embroidery or print. You check the sample in your hands (pre-paid sample) or on photos, videos or a video call (pre-production sample); see Which sample do I need? The Material Library also shows which methods suit each fabric type, and we confirm the method on your sample before bulk production.

Cost

Your quote is per piece and includes the branding techniques specified in the tech pack. Logo preparation for embroidery (digitising) is part of our development work; any set-up charge is shown on your quotation. Extra placements, techniques or packaging are quoted as options, so you can compare.

In the Order Builder, the Branding and artwork step shows the methods for your product and how well each one suits the fabric you chose. The price summary shows their price and any set-up charge; products that are priced on request show Price on request, and your quotation gives the price.

More examples: Customization and Branding.

For balaclavas, our Journal guide Balaclava logo and decoration methods compares every method fabric by fabric.

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