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Charcoal Merino Helmet Liner, three-quarter front view

Custom Ski Wear

Custom Merino Helmet Liner – Thin Skull Cap, 14GG

SKU MRB-PPB-717

A helmet liner has to be thin enough to fit under a helmet and warm enough to matter. This skull cap is knitted in fine 14-gauge merino jersey with a low crown and flat seams, so nothing presses under ski, bike or motorcycle helmets. Merino stays warm when damp and resists odour on long days.

$5.85 – $7.80 / piece

MOQ 50 pcs

Price per piece by quantity

  1. 50 – 99 pcs $7.80
  2. 100 – 499 pcs $7.55
  3. 500 – 999 pcs $7.20
  4. 1,000 – 4,999 pcs $6.85
  5. 5,000 – 49,999 pcs $6.25
  6. 50,000 – 99,999 pcs $5.85
  7. 100,000+ pcs Negotiable

Prices per piece before shipping. From 100,000 pieces we quote your volume individually.

Check the quality first: a sample order is 10 pcs for $100.00 + $28.57 shipping.

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· Customization options

Min. 50 pcs · about 14 days · samples 5-7 days · paid at checkout · Our shipping to your door; you are free to arrange your own.

Overview

Key attributes

Category
Custom Ski Wear
SKU
MRB-PPB-717
Minimum order
50 pcs per style or design
Colour
Charcoal
Pattern
Solid
Material
Merino & Wool Yarn Knit
Fit
Unisex · Adult
Branding
Embroidery; also woven label, printed label, silicone patch, rubber (PVC) patch
Samples
Pre-paid physical sample made in 5–7 days; free pre-production sample approved by photo or video after the order.
Standard lead time
About 14 days after approval
Place of origin
Sialkot, Pakistan

Materials

Made in Merino & Wool Yarn Knit

This style is made in one fabric. The card shows the record's composition, weight and feel; open the sheet for the full specification.

  • Merino & Wool Yarn Knit

    Yarn

    Merino & Wool Yarn Knit

    Light to heavy (varies)Knitted to shape on flat or circular knitting machinesFrom fine and smooth (merino) to chunky and textured

    Wool or merino yarn knitted directly into the product, as in beanies, scarves and knitted balaclavas. Warm, breathable and able to carry knitted-in patterns and logos.

    Read the full material sheet

Also available in

Product details

About the Custom Merino Helmet Liner

Quick facts: Custom Merino Helmet Liner is a piece of ski wear from Mr Balaclava made in Merino & Wool Yarn Knit. Minimum 50 pieces at $7.80 per piece, lower from 100 pieces. Produced in about 14 days after approval in Sialkot, Pakistan.

A helmet liner has to be thin enough to fit under a helmet and warm enough to matter. This skull cap is knitted in fine 14-gauge merino jersey with a low crown and flat seams, so nothing presses under ski, bike or motorcycle helmets. Merino stays warm when damp and resists odour on long days. In stock in charcoal, and knitted in your colours with your logo from 50 pieces per design.

  1. Features and construction

    • Fine 14-gauge merino jersey, very thin
    • Low crown and flat seams for a smooth fit under a helmet
    • Warm when damp; resists odour
    • Covers the ears
    • Polyester version for lower prices on request

  2. Specifications

    • Construction: Single jersey, knitted on 14-gauge machines; flat seams
    • Yarn: Merino wool; polyester or recycled polyester on request
    • Shape and fit: Low skull-cap crown that covers the ears
    • Stock colour: Charcoal
    • Sizes: One adult size in stock (fits head sizes of about 54–60 cm); kids and baby sizes, or your own size chart, to order
    • Minimum order: 50 pieces per design
    • Samples: Paid 100% in advance, about 5–7 days
    • Production: About 14 days after sample approval; the schedule is confirmed for each order
    • Place of origin: Knitted and finished in-house in Sialkot, Pakistan
    • Availability: In stock in the colour shown, unbranded and ready for your label. Other colours, yarns, sizes and your own branding are made to order from 50 pieces per design.

  3. Yarns and materials

    Knitted from fine merino wool yarn; for a lower price we knit it in polyester yarn. No fabric is cut. Compare every yarn on our knitting yarns page.

  4. Customization and branding

    Fine sports knits take small, flat branding best: flat embroidery, a woven label, a silicone patch or a heat transfer on the front or the side, so nothing presses under a helmet. Logos can also be knitted in. Printed care labels, hang tags and team packing finish the order, and Mr Balaclava’s name never appears on your products.

  5. Size and fit

    One adult size fits head sizes of about 54–60 cm, close to the head. Check the fit with your helmet on the sample; we can adjust the depth.

  6. Who orders it

    • Outdoor and ski brands
    • Ski schools, resorts and rental shops
    • Sports teams, clubs and schools

  7. Sampling and production

    Send your brief with the style, yarn, colours, size, quantities and branding. We confirm every detail in a tech pack and knit a sample, paid 100% in advance and ready in about 5–7 days; a free pre-production sample approved by photos or video after the order is also possible. Bulk production takes about 14 days after sample approval, and every piece is inspected, packed to your specification and shipped with tracking.

  8. Related products

    See also: ski beanie and running beanie, or the full range on our sports and performance beanies page.

Custom Merino Helmet Liner – Thin Skull Cap, 14GG: blueprint and measurements

Technical drawing of the charcoal Merino Helmet Liner with yarn, knit, size and minimum order
MeasurementcminTolerance
Height, laid flat197.5± 0.5 cm
Width, laid flat207.9± 0.5 cm
Circumference stretch, maximum6023.6± 1 cm

Lead time & shipping

From order to delivery in about 14 days.

Order online from 50 pieces or request a quote; this is what happens next.

  • Standard lead time

    14 days

    7 days on request. Complex products or very large orders (100,000–200,000 pcs) can take up to one month; your quote confirms the schedule.

  • Express shipping

    3–6 working days

    By DHL, FedEx or UPS, with tracking.

  • Export carton (approx.)

    37 × 42 × 63 cm · 21 kg

    Box sizes may vary in bulk orders.

  1. 01

    Request a quote

    Send your quantity, destination country and project details. The product reference is added automatically.

  2. 02

    Mockup & sample

    We share digital mockups for approval and produce a physical sample before the bulk run.

  3. 03

    Production

    Bulk production starts after your approval. Our standard lead time is 14 days; 7 days is possible on request.

  4. 04

    Packing & shipping

    Packed to your specification and shipped worldwide by DHL, FedEx or UPS, with tracking.

Request a quote

Customization

Make this style your own.

Custom Merino Helmet Liner – Thin Skull Cap, 14GG is a starting point: it is made in Merino & Wool Yarn Knit, and you choose the fabric, colours, branding and packaging for your version. We quote it from 50 pieces.

  • Fabrics & materials

    This style is made in Merino & Wool Yarn Knit. Our Material Library holds 126 fabrics and yarns; ask for another one when you request a quote.

  • Colours & logo branding

    On Merino & Wool Yarn Knit, embroidery, woven label, printed label, silicone patch and rubber (PVC) patch work well. Knitted items are branded with knitted-in jacquard, embroidery, patches or labels; flat printing does not suit a knit surface. Colours are matched to Pantone TCX and TPX on custom orders.

  • Private label & OEM

    Private label and OEM production of custom ski wear under your own brand, from 50 pieces per design.

  • Samples & tech packs

    How mockups, tech packs and samples are prepared before production starts.

See all manufacturing services

FAQ

Questions about the Custom Merino Helmet Liner.

General ordering questions

What is the minimum order quantity?

Catalog styles start at a minimum order of 50 pcs. Tell us your target quantity in the quote request and we’ll confirm it for your project.

How long does production take?

Our standard lead time is 14 days, and 7 days is possible on request. Complex products or very large orders (100,000–200,000 pcs) can take up to one month; your quote confirms the schedule for your order.

Can I get a sample before bulk production?

Yes. We share digital mockups for approval and produce physical samples, so you can check fit, fabric and branding before the bulk run.

Is the factory certified?

Eco Jersey Limited, which powers Mr Balaclava, is ISO 9001 certified and a Sedex member; copies of the certificate and the membership details go to customers with an order history or a substantial order. Monthly capacity is 100K pcs.

More answers in the Help Center

Will it fit under any helmet?

It is designed to sit flat under ski, bike and motorcycle helmets. Helmet fits differ, so check the fit with your helmet on the sample.

Merino or polyester for a helmet liner?

Merino is warmer when damp and resists odour; polyester dries faster and costs less. Many ranges offer both.

Is this beanie in stock?

Yes. It is in stock in the colour shown, unbranded and ready for your label or logo. Other colours, yarns, sizes and branding are made to order from 50 pieces per design.

What is the minimum order?

The minimum order is 50 pieces per design. Production takes about 14 days after sample approval, and the schedule is confirmed for each order.

How do the quantity prices work?

The prices shown are estimates per piece in USD, before shipping, and they go down as your quantity goes up. Your quote confirms the final price, which depends on the fabric, branding and packaging you choose.

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Custom Merino Helmet Liner – Thin Skull Cap, 14GG

Customization options

Everything on this product is made under your own label. Choose from the options below; the final combination, the artwork and the packaging are confirmed in your quotation and the mockup.