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Front view of the American flag sublimated balaclava

Custom Balaclavas Sublimated

Custom American Flag Sublimated Balaclava – Two-Panel Build

SKU MRB-USB-050

A one-hole balaclava with a American flag print sublimated all over, made from polyester/spandex stretch jersey with full head and neck coverage.

$6.00 – $8.00 / piece

MOQ 50 pcs

Price per piece by quantity

  1. 50 – 99 pcs $8.00
  2. 100 – 499 pcs $7.75
  3. 500 – 999 pcs $7.35
  4. 1,000 – 4,999 pcs $7.05
  5. 5,000 – 49,999 pcs $6.40
  6. 50,000 – 99,999 pcs $6.00
  7. 100,000+ pcs Negotiable

Prices per piece before shipping. From 100,000 pieces we quote your volume individually.

Check the quality first: a sample order is 10 pcs for $100.00 + $28.57 shipping.

Price per piece
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· Customization options

Min. 50 pcs · about 14 days · samples 5-7 days · paid at checkout · Our shipping to your door; you are free to arrange your own.

Overview

Key attributes

Style
Sublimated
SKU
MRB-USB-050
Minimum order
50 pcs per style or design
Size
Adult · Head circumference 54–61 cm
Colour
Green/Purple/Yellow
Pattern
Graphic print
Material
88% Polyester, 12% Spandex (elastane)
Fit
Unisex
Branding
Sublimation printing; also heat transfer, woven label, printed label
Samples
Pre-paid physical sample made in 5–7 days; free pre-production sample approved by photo or video after the order.
Standard lead time
About 14 days after approval
Place of origin
Sialkot, Pakistan

Materials

Made in Polyester/Spandex Stretch Jersey (SHY Series)

This sublimated style is made in one fabric. The card shows the record's composition, weight and feel; open the sheet for the full specification.

  • Polyester/Spandex Stretch Jersey (SHY Series)

    Base fabric

    Polyester/Spandex Stretch Jersey (SHY Series)

    Composition: 88% Polyester, 12% Spandex (elastane)

    MidweightWeft knit, single jersey with elastaneSmooth, cool, four-way stretch

    Our SHY series stretch jersey: 88% polyester and 12% spandex, knitted for four-way stretch and recovery. Close-fitting, smooth, quick-drying and sublimation-friendly, it is the fabric used in our sports balaclava…

    Read the full material sheet

Also available in

Product details

About the Custom American Flag Sublimated Balaclava

Quick facts: Custom American Flag Sublimated Balaclava is a sublimated balaclava from Mr Balaclava made in Polyester/Spandex Stretch Jersey (SHY Series), 88% Polyester, 12% Spandex (elastane). Made in Adult and Kids sizes; this listing is the Adult size. Minimum 50 pieces at $8.00 per piece, lower from 100 pieces. Produced in about 14 days after approval in Sialkot, Pakistan.

A one-hole balaclava with a American flag print sublimated all over, made from polyester/spandex stretch jersey with full head and neck coverage. Your own artwork, colours and logo are sublimated the same way, from 50 pieces per design.

  1. Features and construction

    Custom American Flag Sublimated Balaclava – Two-Panel Build: features and views
    • Sublimated print dyed into the fabric, so it does not crack or peel
    • Breathable fabric that keeps the wearer comfortable
    • Four-way stretch for a close, flexible fit
    • Lightweight and comfortable for long wear
    • Moisture-wicking fabric that dries quickly
    • Neatly trimmed eye opening
    • Two-panel build with a clean centre seam

  2. Specifications

    • Fabric: Polyester/spandex stretch jersey
    • Openings: One eye opening
    • Design: American flag print
    • Sizes: One adult size; kids size made to order
    • Minimum order: 50 pieces per design
    • Samples: Paid 100% in advance, about 5–7 days
    • Production: About 14 days after sample approval; the schedule is confirmed for each order
    • Place of origin: Made in Sialkot, Pakistan
    • Availability: Made to order in your colours, fabric and branding

  3. Fabrics and materials

    Made from polyester/spandex stretch jersey. Other fabrics for this style are listed below; compare them all in our fabric library.

  4. Customization and branding

    Sublimation dyes your artwork into the polyester fibres from edge to edge, so photos, gradients and fine details stay sharp and the print does not crack or peel. We send a mockup on the flat print template for approval, then add your woven labels, hang tags, barcodes and packaging. Mr Balaclava’s name never appears on the product.

  5. Who orders it

    • Festivals and event organisers
    • Corporate and promotional buyers
    • Retailers and online shops

  6. Sampling and production

    Send your brief with the style, fabric, colour, quantities and branding. We confirm every detail in a tech pack and make a sample, paid 100% in advance and ready in about 5–7 days. Bulk production takes about 14 days after sample approval; every piece is inspected, packed to your specification and shipped with tracking.

  7. Related products

    See also the Union Jack sublimated balaclava and logo sublimated balaclava, or browse all sublimated balaclavas in our catalog.

Construction

  • Flatlock stitchSeams lie flat with no ridge inside, so nothing chafes the skin under a helmet or goggles.
  • Four-thread overlock seamTwo needles and two loopers; the standard seam for stretch knits.
  • Eye-opening bindingA folded binding around the eye opening that keeps its shape and sits flat on the face.
  • Neck-hem bindingA bound neck edge that does not roll or stretch out.
  • Pull-on, no closurePulls over the head; the stretch of the fabric does the fitting.

Four panels joined with flatlock seams for stretch and comfort under a helmet. The eye opening takes a folded binding or an elastic trim; the neck hem can be bound (optional).

Artwork and print

Method
Sublimation printing
Note
Supply the artwork as a vector file or at 300 dpi at print size. Colours are confirmed on the pre-production sample.

Care and packing

  • Machine wash coldWash at 30 °C with similar colours.
  • Do not bleach
  • Hang dryDo not tumble dry; dry away from direct heat.
  • Do not iron on the printIron on the reverse only, low heat.
  • Wash inside outProtects the print surface.

Size and fit: Adult

Adult size: head circumference 54–61 cm (21.3–24 in), crown length 18.5–23.5 cm (7.3–9.3 in). Fits most adults; the stretch knit covers the whole range.

Adult size chartHead circumferenceCrown length
cm54–6118.5–23.5
in21.3–247.3–9.3
Pattern specification (universal, one size)incmTolerance
Side panels, left and right, height1538.1± 0.25 in
Side panels, left and right, width717.8± 0.25 in
Spine length24.562.2± 0.25 in
Spine width at top3.58.9± 0.25 in
Spine width at bottom410.2± 0.25 in
Mouth/neck hinge width at top18.7547.6± 0.25 in
Mouth/neck hinge width at bottom37.6± 0.25 in

Also made in the Kids size: ask for it when you order.

Lead time & shipping

From order to delivery in about 14 days.

Order online from 50 pieces or request a quote; this is what happens next.

  • Standard lead time

    14 days

    7 days on request. Complex products or very large orders (100,000–200,000 pcs) can take up to one month; your quote confirms the schedule.

  • Express shipping

    3–6 working days

    By DHL, FedEx or UPS, with tracking.

  • Export carton (approx.)

    36 × 41 × 62 cm · 21 kg

    Box sizes may vary in bulk orders.

  1. 01

    Request a quote

    Send your quantity, destination country and project details. The product reference is added automatically.

  2. 02

    Mockup & sample

    We share digital mockups for approval and produce a physical sample before the bulk run.

  3. 03

    Production

    Bulk production starts after your approval. Our standard lead time is 14 days; 7 days is possible on request.

  4. 04

    Packing & shipping

    Packed to your specification and shipped worldwide by DHL, FedEx or UPS, with tracking.

Request a quote

Customization

Make this style your own.

Custom American Flag Sublimated Balaclava – Two-Panel Build is a starting point: it is made in Polyester/Spandex Stretch Jersey (SHY Series), and you choose the fabric, colours, branding and packaging for your version. We quote it from 50 pieces.

  • Fabrics & materials

    This style is made in Polyester/Spandex Stretch Jersey (SHY Series): 88% Polyester, 12% Spandex (elastane). Our Material Library holds 126 fabrics and yarns; ask for another one when you request a quote.

  • Colours & logo branding

    On Polyester/Spandex Stretch Jersey (SHY Series), sublimation printing, heat transfer, woven label and printed label work well; embroidery, screen printing, silicone patch and rubber (PVC) patch after a sample test. Prints and transfers must stretch with the fabric; embroidery needs a stabiliser. Colours are matched to Pantone TCX and TPX on custom orders.

  • Private label & OEM

    Private label and OEM production of custom balaclavas under your own brand, from 50 pieces per design.

  • Samples & tech packs

    For a sublimated style like this one we prepare the mockup, the tech pack and a sample before production starts.

See all manufacturing services

FAQ

Questions about the Custom American Flag Sublimated Balaclava.

General ordering questions

What is the minimum order quantity?

Catalog styles start at a minimum order of 50 pcs. Tell us your target quantity in the quote request and we’ll confirm it for your project.

How long does production take?

Our standard lead time is 14 days, and 7 days is possible on request. Complex products or very large orders (100,000–200,000 pcs) can take up to one month; your quote confirms the schedule for your order.

Can I get a sample before bulk production?

Yes. We share digital mockups for approval and produce physical samples, so you can check fit, fabric and branding before the bulk run.

Is the factory certified?

Eco Jersey Limited, which powers Mr Balaclava, is ISO 9001 certified and a Sedex member; copies of the certificate and the membership details go to customers with an order history or a substantial order. Monthly capacity is 100K pcs.

More answers in the Help Center

Which file do you need for our design?

A vector file or a high-resolution image. We place it on the flat print template and send you a mockup to approve before sampling.

Can you sublimate on a dark fabric?

Sublimation needs a white or light polyester base. Dark backgrounds are simply printed as part of your design.

What is the minimum order?

The minimum order is 50 pieces per design. Production takes about 14 days after sample approval, and the schedule is confirmed for each order.

How do the quantity prices work?

The prices shown are estimates per piece in USD, before shipping, and they go down as your quantity goes up. Your quote confirms the final price, which depends on the fabric, branding and packaging you choose.

Similar styles

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Browse all Sublimated Balaclavas

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Custom American Flag Sublimated Balaclava – Two-Panel Build

Customization options

Everything on this product is made under your own label. Choose from the options below; the final combination, the artwork and the packaging are confirmed in your quotation and the mockup.