Custom Nylon Bucket Hat – Packable, Private Label
Custom Caps & Hats
$6.70 – $8.90 / pc
- SKU
- MRB-CAP-119
SKU MRB-CAP-107
The streetwear and festival favourite: a soft bucket hat with a sloping brim that folds flat. This reversible version sews two fabrics or prints into one hat, so wearers get two looks.
$7.20 – $9.60 / piece
MOQ 50 pcs
Prices per piece before shipping. From 100,000 pieces we quote your volume individually.
Check the quality first: a sample order is 10 pcs for $100.00 + $42.86 shipping.
Min. 50 pcs · about 14 days · samples 5-7 days · paid at checkout · Our shipping to your door; you are free to arrange your own.
Make this design yours: fabric, colours, branding, labels and packaging. Ask for a quote, configure the order yourself, or talk to the team.
Customization options Fabrics, colours, branding methods, labels, packaging and shipping options we offer for this product.
Overview
Materials
This style is made of 2 fabrics, listed in the order they are used. Each card shows the record's composition, weight and feel; open a sheet for the full specification.

Base fabric
MidweightWoven twillFirm, smooth face with a fine diagonal rib
The standard cap fabric: a cotton woven in a diagonal twill that is firm, smooth and takes embroidery cleanly. Used for baseball, dad, six-panel, snapback and fitted caps, from light…

Cotton twill with a lightly brushed surface that feels soft and slightly peach-like. It gives dad caps and relaxed six-panel caps a worn-in, comfortable feel from the first day.
Also available in
Product details
Quick facts: Custom Reversible Bucket Hat is a piece of headwear from Mr Balaclava made in Cotton Twill (Cap Fabric). Minimum 50 pieces at $9.60 per piece, lower from 100 pieces. Produced in about 14 days after approval in Sialkot, Pakistan.
The streetwear and festival favourite: a soft bucket hat with a sloping brim that folds flat. This reversible version sews two fabrics or prints into one hat, so wearers get two looks. Made to order from 50 pieces per design.
Made from cotton twill, with brushed cotton twill. Compare every fabric on our cap and hat fabrics page.
Logos are embroidered flat or in 3D puff, or applied as woven, rubber or leather patches. Screen and heat-transfer prints suit foam fronts and flat panels, and sublimation works on polyester. Woven labels, printed sweatbands, hang tags and packaging finish the product, and Mr Balaclava’s name never appears on your products.
Send your brief with the style, fabric, colour, quantities and branding. We confirm every detail in a tech pack and make a sample, paid 100% in advance and ready in about 5–7 days. Bulk production takes about 14 days after sample approval; every piece is inspected, packed to your specification and shipped with tracking.
See also Nylon Bucket Hat and Cotton Ripstop Boonie Hat, or the full range on our bucket and boonie hats page.
Lead time & shipping
Order online from 50 pieces or request a quote; this is what happens next.
Standard lead time
14 days
7 days on request. Complex products or very large orders (100,000–200,000 pcs) can take up to one month; your quote confirms the schedule.
Express shipping
3–6 working days
By DHL, FedEx or UPS, with tracking.
01
Send your quantity, destination country and project details. The product reference is added automatically.
02
We share digital mockups for approval and produce a physical sample before the bulk run.
03
Bulk production starts after your approval. Our standard lead time is 14 days; 7 days is possible on request.
04
Packed to your specification and shipped worldwide by DHL, FedEx or UPS, with tracking.
Customization
Custom Reversible Bucket Hat – Cotton, Logo or All-Over Print is a starting point: it is made in Cotton Twill (Cap Fabric), and you choose the fabric, colours, branding and packaging for your version. We quote it from 50 pieces.
This style is made in Cotton Twill (Cap Fabric). Our Material Library holds 126 fabrics and yarns; ask for another one when you request a quote.
On Cotton Twill (Cap Fabric), embroidery, screen printing, heat transfer, woven label and printed label work well. Logos are embroidered, printed or applied as patches, and labels are sewn in. Flat and 3D puff embroidery both suit firm cap fabrics. Colours are matched to Pantone TCX and TPX on custom orders.
Private label and OEM production of custom caps & hats under your own brand, from 50 pieces per design.
How mockups, tech packs and samples are prepared before production starts.
FAQ
Catalog styles start at a minimum order of 50 pcs. Tell us your target quantity in the quote request and we’ll confirm it for your project.
Our standard lead time is 14 days, and 7 days is possible on request. Complex products or very large orders (100,000–200,000 pcs) can take up to one month; your quote confirms the schedule for your order.
Yes. We share digital mockups for approval and produce physical samples, so you can check fit, fabric and branding before the bulk run.
Eco Jersey Limited, which powers Mr Balaclava, is ISO 9001 certified and a Sedex member; copies of the certificate and the membership details go to customers with an order history or a substantial order. Monthly capacity is 100K pcs.
Yes. Sublimation on polyester or screen printing on cotton can cover the crown and brim.
Yes. A single-layer bucket hat with a sweatband uses less fabric and sewing time.
The minimum order is 50 pieces per design. Production takes about 14 days after sample approval, and the schedule is confirmed for each order.
The prices shown are estimates per piece in USD, before shipping, and they go down as your quantity goes up. Your quote confirms the final price, which depends on the fabric, branding and packaging you choose.
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