Custom Nylon Bucket Hat – Packable, Private Label
Custom Caps & Hats
$6.70 – $8.90 / pc
- SKU
- MRB-CAP-119
SKU MRB-CAP-112
A wide-brim sun hat for outdoor workers who need to be seen: fluorescent fabric, a reflective tape band around the crown, breathable mesh vents and a chin cord. We do not claim a safety standard.
$7.80 – $10.40 / piece
MOQ 50 pcs
Prices per piece before shipping. From 100,000 pieces we quote your volume individually.
Check the quality first: a sample order is 10 pcs for $100.00 + $42.86 shipping.
Min. 50 pcs · about 14 days · samples 5-7 days · paid at checkout · Our shipping to your door; you are free to arrange your own.
Make this design yours: fabric, colours, branding, labels and packaging. Ask for a quote, configure the order yourself, or talk to the team.
Customization options Fabrics, colours, branding methods, labels, packaging and shipping options we offer for this product.
Overview
Materials
This style is made of 3 fabrics, listed in the order they are used. Each card shows the record's composition, weight and feel; open a sheet for the full specification.

Base fabric
LightweightWeft knit (single jersey or interlock) from microfibre yarnSmooth, soft and fluid
A fine knit made from very thin polyester filaments. It feels smooth and soft, drapes well and shows sublimated prints in sharp detail, so it is a common choice for…

An open, breathable mesh used for the back panels of trucker caps and the vents of sport caps. It comes in fine or open weaves and in colours that match…

Lining
LightweightWoven or knitted bands and linings, sewn insideSoft against the skin; satin is smooth and slippery
What touches the head: a cotton, moisture-wicking polyester or terry sweatband, and satin, cotton or quilted linings in hats and uniform caps. They decide comfort, sweat handling and how easily…
Also available in
Product details
Quick facts: Custom Hi-Vis Safari Hat is a piece of headwear from Mr Balaclava made in Polyester Microfiber Knit. Minimum 50 pieces at $10.40 per piece, lower from 100 pieces. Produced in about 14 days after approval in Sialkot, Pakistan.
A wide-brim sun hat for outdoor workers who need to be seen: fluorescent fabric, a reflective tape band around the crown, breathable mesh vents and a chin cord. Made to order with your logo from 50 pieces per design. We do not claim a safety standard.
Made from polyester microfibre knit, with polyester cap mesh and sweatband and lining fabric. Compare every fabric on our cap and hat fabrics page.
Logos are embroidered flat or in 3D puff, or applied as woven, rubber or leather patches. Screen and heat-transfer prints suit foam fronts and flat panels, and sublimation works on polyester. Woven labels, printed sweatbands, hang tags and packaging finish the product, and Mr Balaclava’s name never appears on your products.
Send your brief with the style, fabric, colour, quantities and branding. We confirm every detail in a tech pack and make a sample, paid 100% in advance and ready in about 5–7 days. Bulk production takes about 14 days after sample approval; every piece is inspected, packed to your specification and shipped with tracking.
See also Cotton Ripstop Boonie Hat and Military Patrol Cap, or the full range on our bucket and boonie hats page.
Lead time & shipping
Order online from 50 pieces or request a quote; this is what happens next.
Standard lead time
14 days
7 days on request. Complex products or very large orders (100,000–200,000 pcs) can take up to one month; your quote confirms the schedule.
Express shipping
3–6 working days
By DHL, FedEx or UPS, with tracking.
01
Send your quantity, destination country and project details. The product reference is added automatically.
02
We share digital mockups for approval and produce a physical sample before the bulk run.
03
Bulk production starts after your approval. Our standard lead time is 14 days; 7 days is possible on request.
04
Packed to your specification and shipped worldwide by DHL, FedEx or UPS, with tracking.
Customization
Custom Hi-Vis Safari Hat – Reflective Band, Workwear is a starting point: it is made in Polyester Microfiber Knit, and you choose the fabric, colours, branding and packaging for your version. We quote it from 50 pieces.
This style is made in Polyester Microfiber Knit. Our Material Library holds 126 fabrics and yarns; ask for another one when you request a quote.
On Polyester Microfiber Knit, screen printing, sublimation printing, heat transfer, woven label and printed label work well; embroidery, silicone patch and rubber (PVC) patch after a sample test. Thin microfibre puckers under dense embroidery; small logos or a backing work better. Colours are matched to Pantone TCX and TPX on custom orders.
Private label and OEM production of custom caps & hats under your own brand, from 50 pieces per design.
How mockups, tech packs and samples are prepared before production starts.
FAQ
Catalog styles start at a minimum order of 50 pcs. Tell us your target quantity in the quote request and we’ll confirm it for your project.
Our standard lead time is 14 days, and 7 days is possible on request. Complex products or very large orders (100,000–200,000 pcs) can take up to one month; your quote confirms the schedule for your order.
Yes. We share digital mockups for approval and produce physical samples, so you can check fit, fabric and branding before the bulk run.
Eco Jersey Limited, which powers Mr Balaclava, is ISO 9001 certified and a Sedex member; copies of the certificate and the membership details go to customers with an order history or a substantial order. Monthly capacity is 100K pcs.
We do not claim any safety standard. If you need one for your market, tell us the standard; the hat can be tested by a third-party lab against your specification.
On the front of the crown above the reflective band, embroidered or printed, without covering the tape.
The minimum order is 50 pieces per design. Production takes about 14 days after sample approval, and the schedule is confirmed for each order.
The prices shown are estimates per piece in USD, before shipping, and they go down as your quantity goes up. Your quote confirms the final price, which depends on the fabric, branding and packaging you choose.
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