Our Manufacturing Process

Custom winter accessories at Mr. Balaclava are more than just items we sell; we manufacture them with sophisticated speed and detail-oriented care. We create custom garments for premium fashion brands, retailers, or even startups looking for private or white labels, and require swift completion along with total branding control.

We’ll help your brand create and customize a detailed plan that’ll assist in bringing your brand’s dreams to life and escalate them within the global marketplace.

Factory sewing machines with orange thread spools, illustrating clothing manufacturing in a production facility.

Step 1: Idea & Concept Development

Every product is born out of a dialogue, and our conversation begins with a tech pack you may already manufacturing process, or even a simple idea you wish to explore. Our in-house design team will work with you to develop selections regarding the design, materials, and functionality decision of your product.

  • Individual Meeting
  • Review design files and provide feedback
  • Suggest Suitable Material and Trimmings
  • Ensure your product meets market regulations

We assist in figuring out the most important factors defining your product: the shape, the method of use, the overall purpose, its tactile nature, and much more.


Step 2: Material Sourcing & Customization

customization options for the user's ultimate satisfaction

offers classes for each product fiber such as:

  • Spandex, polyester, blends, Fleece, Wool, Cotton.

  • certified anti bacterial and breathable.

  • Oeko-Tex or organic certified anti-bacterial and breathable.

Customization options include:

  • Adjust weight and type of fabric.

  • dyeing methods

  • tone and intensity selections.

  • Yarn thickness

  • Final touches

Maintain long lasting relations with global and local associates from Sialkot, Pakistan which is the hub of textile manufacturing in region.


Step 3: Sampling & Prototyping

and fulfilling client orders.

Physical samples prove the tweaks are done with respect to the suggested changes.

Along practical alterations to calibration we adjust the set tone, color, print, and provide stitching options, and trimming.

Share mockups for customer appraisal. Send sample for customer approval.

Sending deadline is 5-7 days after the order is received

Tests and adjustments in this phase target the bulk stage of production. It is preferred to do further tasks without great errors set in.


Step 4: Cutting & Preparation

Once the sample is approved, we start cutting the fabric based on your finalized patterns.

  • Automated or manual cutting depending on fabric type

  • Laser cutting available for premium precision

  • Sorted by size and batch number

Our experienced cutters ensure minimum wastage and fabric optimization.


Step 5: Sewing & Assembly

Using industrial strength machines, our professional sewing team completes your products with:

  • Flatlock stitching for comfort and flexibility

  • Overlock for strength and durability

  • Cover stitch for elasticity

This step includes:

  • Panel joining,
  • Inserting linings, as well as
  • Label, zipper and drawstring attachment

Step 6: Branding & Customization

Brand identity is important. We make sure it is captured accurately and prominently on your products.

Techniques available for branding are:

  • Embroidery (flat or 3D),
  • Screen printing,
  • Heat press,
  • Woven labels or patches, and
  • Rubber and silicone logos

Before final production, our design team sends out previews for every logo and label placement.


Step 7: Quality Control & Inspection

Manual inspection of each product is done to check for:

  • Stitching
  • Sizing and fit
  • Color matching
  • Branding
  • Tagging and packaging

Molding the internal QA protocols to impeccable quality ensures flawless product quality.


Step 8: Packaging & Logistics

Your items will be packaged as you have specified:

  • Individual branded boxes or polybags.
  • Branded or custom slips and tags
  • Labels and Barcode

Shipping options choose from include:

  • Sprint worldwide express delivery (5–7 business days)
  • Bulk air or sea freight for larger orders
  • All shipments have tracking
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Packaging & Logistics

Your items will be packaged as you have specified:

  • Individual branded boxes or polybags.
  • Branded or custom slips and tags
  • Labels and Barcode

Shipping options choose from include:

  • Sprint worldwide express delivery (5–7 business days)
  • Bulk air or sea freight for larger orders
  • All shipments have tracking
A person taping a cardboard box, illustrating packaging process in logistics.

Why Choose Mr Balaclava as your Manufacturing Process

We’ll help you to stand out your own brand and supply your custom made products on your doorstep.

Frequently Asked Questions

Q1: What is the typical turnaround time for manufacturing?

A: Our standard production time is 7–10 days. Shipping takes 5–7 business days globally.

Q2: Can I get a sample before mass production?

A: Yes, we offer samples and digital mockups to ensure every detail meets your approval.

Q3: Is there a minimum order quantity (MOQ) required?

A: Yes, our MOQ is 100 pieces per style, allowing flexibility for startups and small brands.

Latest Updates and Articles

Be updated with extensive journal by reading least fashion and textile articles.

What we guarantee

At Mr. Balaclava, we specialize in modern technology and craftsmanship combined with flexible production systems, ensuring that the manufacturing process becomes effortless. If you prefer low MOQ (just 100 pieces per style), fast turnaround, and high quality, then you have been looking for us.

We serve clients across the globe while being based in Sialkot, Pakistan.

🌐 Website: mrbalaclava.com

📧 Email: contact@mrbalaclava.com

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