--- title: "Custom Thermal Base Layer Set Manufacturer | Mr Balaclava" description: "Custom thermal base layer set: half-zip top and leggings in brushed-back stretch fleece, sold as a set. In stock in navy; your logo from 50 sets." url: https://mrbalaclava.com/product/thermal-base-layer-set/ language: en-US updated: 2026-10-15T12:12:55+00:00 alternates: fr: https://mrbalaclava.com/fr/product/ensemble-sous-couche-thermique.md de: https://mrbalaclava.com/de/product/thermo-funktionswaesche-set.md es: https://mrbalaclava.com/es/product/conjunto-termico-capa-base.md publisher: Mr Balaclava (https://mrbalaclava.com/) --- [![Navy Thermal Base Layer Set, three-quarter front view](https://mrbalaclava.com/wp-content/uploads/2026/10/image-218-600x600.webp)](https://mrbalaclava.com/wp-content/uploads/2026/10/image-218.webp) - [![Custom Thermal Base Layer Set – Half-Zip Top & Leggings – Image 1 of 3](https://mrbalaclava.com/wp-content/uploads/2026/10/image-218-100x100.webp)](https://mrbalaclava.com/wp-content/uploads/2026/10/image-218.webp) - [![Custom Thermal Base Layer Set – Half-Zip Top & Leggings – Image 2 of 3](https://mrbalaclava.com/wp-content/uploads/2026/10/image-219-100x100.webp)](https://mrbalaclava.com/wp-content/uploads/2026/10/image-219.webp) - [![Custom Thermal Base Layer Set – Half-Zip Top & Leggings – Image 3 of 3](https://mrbalaclava.com/wp-content/uploads/2026/10/image-220-100x100.webp)](https://mrbalaclava.com/wp-content/uploads/2026/10/image-220.webp) [Custom Ski Wear](https://mrbalaclava.com/product-category/ski-wear/) # Custom Thermal Base Layer Set – Half-Zip Top & Leggings SKU MRB-SKW-113 Schools, teams and workwear buyers order thermals as a set, so this product is a half-zip top and matching leggings in one. The brushed-back stretch fleece is soft inside, dries quickly and moves sweat away from the skin, and polyester takes sublimation prints edge to edge. In stock in navy, and made in your colours and branding from 50 sets per design. **$11.95 – $15.90** / piece MOQ 50 pcs ## Price per piece by quantity 1. 50 – 99 pcs **$15.90** 2. 100 – 499 pcs **$15.40** 3. 500 – 999 pcs **$14.65** 4. 1,000 – 4,999 pcs **$14.00** 5. 5,000 – 49,999 pcs **$12.70** 6. 50,000 – 99,999 pcs **$11.95** 7. 100,000+ pcs **Negotiable** Prices per piece before shipping. From 100,000 pieces we quote your volume individually. Check the quality first: a sample order is 10 pcs for $100.00 + $89.29 shipping. Quantity (pieces) Ships to The shipping price stays the same for any area of the country you select. **Price per piece** – **Subtotal** – **Shipping** – **Total** – · Customization options Min. 50 pcs · about 14 days · samples 5-7 days · paid at checkout · Our shipping to your door; you are free to arrange your own. Overview ## Key attributes **Category** **SKU** MRB-SKW-113 **Minimum order** 50 pcs per style or design **Colour** Navy **Pattern** Solid **Material** Brushed-Back Stretch Fleece **Fit** Unisex · Adult **Branding** Embroidery; also screen printing, heat transfer, woven label, printed label **Samples** Pre-paid physical sample made in 5–7 days; free pre-production sample approved by photo or video after the order. **Standard lead time** About 14 days after approval **Place of origin** Sialkot, Pakistan Manufacturer ## Mr Balaclava Private label and OEM manufacturer of balaclavas, beanies, scarves, socks, caps and ski wear, based in Sialkot, Pakistan. - Made in Sialkot, Pakistan: custom ski wear. - Minimum 50 pieces per design; production about 14 days after approval. - Pre-paid physical sample made in 5–7 days; free pre-production sample approved by photo or video after the order. - Bulk shipping from $3.40 per piece and sample shipping $89.29 flat to the EU, the US and the Middle East; express delivery in 3–6 days by DHL, FedEx or UPS. - 100K pcs monthly capacity - ISO 9001 certified (Eco Jersey Limited) - Sedex member (Eco Jersey Limited) - Materials from OEKO-TEX certified mills, certificate on request [About Mr Balaclava](https://mrbalaclava.com/about-us-mr-balaclava/) [How we manufacture](https://mrbalaclava.com/manufacturing/process/) Materials ## Made in Brushed-Back Stretch Fleece This style is made in one fabric. The card shows the record's composition, weight and feel; open the sheet for the full specification. - ![Brushed-Back Stretch Fleece](https://mrbalaclava.com/wp-content/uploads/2026/10/brushed-back-stretch-fleece-charcoal-grey-close-up-300x200.webp) Base fabric ### [Brushed-Back Stretch Fleece](https://mrbalaclava.com/materials/fabric/brushed-back-stretch-fleece/) MidweightWeft knit, brushed backSmooth outside, soft and fuzzy inside, with four-way stretch A stretchy polyester-elastane knit with a smooth face and a soft brushed back that traps warmth. It moves with the body, so it suits fitted mid-layers, base layer tops, ski… [Read the full material sheet](https://mrbalaclava.com/materials/fabric/brushed-back-stretch-fleece/) Also available in - [Merino Wool Jersey](https://mrbalaclava.com/materials/fabric/merino-wool-jersey/) [Configure with this fabric](https://mrbalaclava.com/product/thermal-base-layer-set/?mrb-open=builder&fabric=merino-wool-jersey) - [Polyester/Spandex Stretch Jersey (SHY Series)](https://mrbalaclava.com/materials/fabric/polyester-elastane-stretch-jersey/) [Configure with this fabric](https://mrbalaclava.com/product/thermal-base-layer-set/?mrb-open=builder&fabric=polyester-elastane-stretch-jersey) - [Waffle & Honeycomb Knit](https://mrbalaclava.com/materials/fabric/waffle-honeycomb-knit/) [Configure with this fabric](https://mrbalaclava.com/product/thermal-base-layer-set/?mrb-open=builder&fabric=waffle-honeycomb-knit) - [Polyester Microfleece](https://mrbalaclava.com/materials/fabric/polyester-microfleece/) [Configure with this fabric](https://mrbalaclava.com/product/thermal-base-layer-set/?mrb-open=builder&fabric=polyester-microfleece) - [Polar Fleece](https://mrbalaclava.com/materials/fabric/polar-fleece/) [Configure with this fabric](https://mrbalaclava.com/product/thermal-base-layer-set/?mrb-open=builder&fabric=polar-fleece) - [Merino Wool Blend (Nylon or Elastane)](https://mrbalaclava.com/materials/fabric/merino-wool-blend/) [Configure with this fabric](https://mrbalaclava.com/product/thermal-base-layer-set/?mrb-open=builder&fabric=merino-wool-blend) - [Polyester Jersey](https://mrbalaclava.com/materials/fabric/polyester-jersey/) [Configure with this fabric](https://mrbalaclava.com/product/thermal-base-layer-set/?mrb-open=builder&fabric=polyester-jersey) - [Power Mesh](https://mrbalaclava.com/materials/fabric/power-mesh/) [Configure with this fabric](https://mrbalaclava.com/product/thermal-base-layer-set/?mrb-open=builder&fabric=power-mesh) - [Technical Grid Fleece](https://mrbalaclava.com/materials/fabric/technical-grid-fleece/) [Configure with this fabric](https://mrbalaclava.com/product/thermal-base-layer-set/?mrb-open=builder&fabric=technical-grid-fleece) - [Polyester Microfiber Knit](https://mrbalaclava.com/materials/fabric/polyester-microfiber-knit/) [Configure with this fabric](https://mrbalaclava.com/product/thermal-base-layer-set/?mrb-open=builder&fabric=polyester-microfiber-knit) - [Windproof Laminated Fleece](https://mrbalaclava.com/materials/fabric/windproof-laminated-fleece/) [Configure with this fabric](https://mrbalaclava.com/product/thermal-base-layer-set/?mrb-open=builder&fabric=windproof-laminated-fleece) - [Sherpa (Teddy Fleece)](https://mrbalaclava.com/materials/fabric/sherpa-teddy-fleece/) [Configure with this fabric](https://mrbalaclava.com/product/thermal-base-layer-set/?mrb-open=builder&fabric=sherpa-teddy-fleece) Product details ## About the Custom Thermal Base Layer Set **Quick facts:** Custom Thermal Base Layer Set is a piece of ski wear from Mr Balaclava made in Brushed-Back Stretch Fleece. Minimum 50 pieces at $15.90 per piece, lower from 100 pieces. Produced in about 14 days after approval in Sialkot, Pakistan. 1. **Features and construction** - Half-zip top and leggings sold as one set - Brushed-back stretch fleece, quick-drying - Flatlock seams and printed labels - Sublimation prints edge to edge 2. **Specifications** - Fabric: Brushed-back polyester/elastane stretch fleece - Fit: Close, stretchy fit - Details: Half-zip top with stand collar; leggings with elastic waist - Stock colour: Navy - Minimum order: 50 sets per design - Sizes: Stock: S–XXL. Made to order: XS–3XL in men’s, women’s and unisex fits, graded to your size chart - Samples: Paid 100% in advance, about 5–7 days - Production: About 14 days after sample approval; the schedule is confirmed for each order - Place of origin: Made in-house in Sialkot, Pakistan - Availability: In stock in the colour shown, sizes S–XXL. Other colours, sizes and your own branding are made to order from 50 sets per design. 3. **Fabrics and materials** Made from [brushed-back stretch fleece](https://mrbalaclava.com/materials/fabric/brushed-back-stretch-fleece/). Compare every fabric on our [performance fabrics](https://mrbalaclava.com/materials/performance-fabrics/) page. 4. **Customization and branding** Logos are embroidered or applied as woven, rubber or silicone patches; smooth knits also take heat transfers, and polyester takes sublimation. Printed neck labels that do not rub, woven labels, hang tags and packaging finish the product, and Mr Balaclava’s name never appears on your products. 5. **Who orders it** - Ski schools, clubs and race teams - Outdoor workwear suppliers - Ski and outdoor brands 6. **Sampling and production** Send your brief with the style, fabric, waterproof rating, colour, sizes, quantities and branding. We confirm every detail in a tech pack and make a sample, paid 100% in advance and ready in about 5–7 days. Bulk production takes about 14 days after sample approval; every piece is inspected, packed to your specification and shipped with tracking. 7. **Related products** See also: [merino base layer top](https://mrbalaclava.com/product/merino-base-layer-crew-top/) and [quarter-zip fleece pullover](https://mrbalaclava.com/product/quarter-zip-fleece-pullover/), or the full range on our [base and mid layers](https://mrbalaclava.com/ski-wear/base-mid-layers/) page. ### Custom Thermal Base Layer Set – Half-Zip Top & Leggings: blueprint and measurements [![Technical drawing of the navy Thermal Base Layer Set with fabric, construction, size and minimum order](https://mrbalaclava.com/wp-content/uploads/2026/10/thermal-base-layer-set-spec-sheet-1024x1024.webp)](https://mrbalaclava.com/wp-content/uploads/2026/10/thermal-base-layer-set-spec-sheet.webp) | Measurement | cm | in | Tolerance | | --- | --- | --- | --- | | Chest width, laid flat (top, size M) | 48 | 18.9 | ± 1 cm | | Body length, centre back (top, size M) | 70 | 27.6 | ± 1 cm | | Sleeve length, centre back neck to cuff (top, size M) | 84 | 33.1 | ± 1 cm | | Waist width, laid flat, relaxed (leggings, size M) | 34 | 13.4 | ± 1 cm | | Hip width, laid flat (leggings, size M) | 45 | 17.7 | ± 1 cm | | Inseam (leggings, size M) | 76 | 29.9 | ± 1 cm | | Ankle opening, laid flat (leggings, size M) | 9 | 3.5 | ± 0.5 cm | | Size grade, chest width | 2.5 | 1.0 | ± 0.5 cm | Lead time & shipping ## From order to delivery in about 14 days. Order online from 50 pieces or request a quote; this is what happens next. - Standard lead time 14 days 7 days on request. Complex products or very large orders (100,000–200,000 pcs) can take up to one month; your quote confirms the schedule. - Express shipping 3–6 working days By DHL, FedEx or UPS, with tracking. 1. 01 **Request a quote** Send your quantity, destination country and project details. The product reference is added automatically. 2. 02 **Mockup & sample** We share digital mockups for approval and produce a physical sample before the bulk run. 3. 03 **Production** Bulk production starts after your approval. Our standard lead time is 14 days; 7 days is possible on request. 4. 04 **Packing & shipping** Packed to your specification and shipped worldwide by DHL, FedEx or UPS, with tracking. [Request a quote](https://mrbalaclava.com/contact-us/) Customization ## Make this style your own. Custom Thermal Base Layer Set – Half-Zip Top & Leggings is a starting point: it is made in Brushed-Back Stretch Fleece, and you choose the fabric, colours, branding and packaging for your version. We quote it from 50 pieces. - ### Fabrics & materials This style is made in Brushed-Back Stretch Fleece. Our Material Library holds 126 fabrics and yarns; ask for another one when you request a quote. - ### [Colours & logo branding](https://mrbalaclava.com/manufacturing/process/customization-and-branding/) On Brushed-Back Stretch Fleece, embroidery, screen printing, heat transfer, woven label and printed label work well; sublimation printing and leather-style patch after a sample test. Stretch knits need a stretch-friendly embroidery backing; prints and transfers are tested for stretch first. Colours are matched to Pantone TCX and TPX on custom orders. - ### [Private label & OEM](https://mrbalaclava.com/manufacturing/services/private-label-oem/) Private label and OEM production of custom ski wear under your own brand, from 50 pieces per design. - ### [Samples & tech packs](https://mrbalaclava.com/manufacturing/process/sampling-and-tech-packs/) How mockups, tech packs and samples are prepared before production starts. [See all manufacturing services](https://mrbalaclava.com/manufacturing/process/customization-and-branding/) FAQ ## Questions about the Custom Thermal Base Layer Set. ### General ordering questions **What is the minimum order quantity?** Catalog styles start at a minimum order of 50 pcs. Tell us your target quantity in the quote request and we’ll confirm it for your project. **How long does production take?** Our standard lead time is 14 days, and 7 days is possible on request. Complex products or very large orders (100,000–200,000 pcs) can take up to one month; your quote confirms the schedule for your order. **Can I get a sample before bulk production?** Yes. We share digital mockups for approval and produce physical samples, so you can check fit, fabric and branding before the bulk run. **Is the factory certified?** Eco Jersey Limited, which powers Mr Balaclava, is ISO 9001 certified and a Sedex member; copies of the certificate and the membership details go to customers with an order history or a substantial order. Monthly capacity is 100K pcs. [More answers in the Help Center](https://mrbalaclava.com/help/) **### Can the top and leggings be ordered separately?** Yes. Each piece can be made on its own to order; the set is what we keep in stock. **### Merino or polyester: which should we offer?** Merino is warmer when damp and resists odour; polyester dries faster, costs less and can be sublimation-printed. Many ranges offer both. **### What is the minimum order?** The minimum order is 50 sets per design. Production takes about 14 days after sample approval, and the schedule is confirmed for each order. **### How do the quantity prices work?** The prices shown are estimates per piece in USD, before shipping, and they go down as your quantity goes up. Your quote confirms the final price, which depends on the fabric, branding and packaging you choose. Similar styles ## More ski wear. [Browse all Base & Mid Layers](https://mrbalaclava.com/product-category/ski-wear/base-mid-layers/)