--- title: "Cap & Hat Fabrics: Twill, Canvas, Felt, Straw | Mr Balaclava" description: "Cap and hat materials compared: cotton twill, canvas, denim, nylon, wool felt, faux suede, paper and wheat straw, plus buckram, foam and sweatbands." url: https://mrbalaclava.com/materials/cap-hat-materials/ language: en-US updated: 2026-10-09T21:47:32+00:00 alternates: fr: https://mrbalaclava.com/fr/materiaux/matieres-casquettes-chapeaux.md de: https://mrbalaclava.com/de/materialien/kappen-und-hutmaterialien.md es: https://mrbalaclava.com/es/materiales/materiales-gorras-sombreros.md publisher: Mr Balaclava (https://mrbalaclava.com/) --- Material Library · Caps & Hats # Cap & Hat Materials A cap or hat is made of an outer fabric, the hidden layers that give it shape, and the band that sits on the head. This page covers the fabrics, straws and components we use for custom caps and hats, from cotton twill and canvas to wool and fur felt, sherpa, linen and straw. [Request a quote](https://mrbalaclava.com/contact-us/) Browse the fabrics Updated 23 October 2026 ![Five plain baseball caps in beige, black, orange, green and grey, arranged on a white background](https://mrbalaclava.com/wp-content/uploads/2025/11/Custom-Baseball-Caps-Manufacturer.jpg) - **50 pcs** Minimum order - **14 days** Standard lead time - **OEKO-TEX®** Fabrics from certified mills - **ISO 9001** Certified (Eco Jersey Limited) - **Sedex** Member (Eco Jersey Limited) Fabrics and components ## Cap and hat materials we work with Open a fabric to see what is typical for it and what we confirm for your order. Weights, colours and finishes are set for each style in the tech pack. - ![Cotton Twill (Cap Fabric): close-up of navy cotton twill with a fine diagonal rib](https://mrbalaclava.com/wp-content/uploads/2026/09/cotton-twill-cap-fabric-navy-close-up-768x512.webp) Cap & Hat Materials ### [Cotton Twill (Cap Fabric)](https://mrbalaclava.com/materials/fabric/cotton-twill-cap-fabric/) The standard cap fabric: a cotton woven in a diagonal twill that is firm, smooth and takes embroidery cleanly. Used for baseball, dad, six-panel, snapback and… WovenTwillMidweight **Warmth** Low **Breathability** High **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/cotton-twill-cap-fabric/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Close-up of khaki brushed cotton twill with a soft surface](https://mrbalaclava.com/wp-content/uploads/2026/09/brushed-cotton-cap-fabric-khaki-close-up-768x512.webp) Cap & Hat Materials ### [Brushed Cotton Twill](https://mrbalaclava.com/materials/fabric/brushed-cotton-cap-fabric/) Cotton twill with a lightly brushed surface that feels soft and slightly peach-like. It gives dad caps and relaxed six-panel caps a worn-in, comfortable feel from… WovenTwillMidweight **Warmth** Moderate **Breathability** High **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/brushed-cotton-cap-fabric/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Close-up of ecru cotton canvas with a dense plain weave](https://mrbalaclava.com/wp-content/uploads/2026/09/cotton-canvas-cap-fabric-natural-ecru-close-up-768x512.webp) Cap & Hat Materials ### [Cotton Canvas](https://mrbalaclava.com/materials/fabric/cotton-canvas-cap-fabric/) A heavy, tightly woven plain-weave cotton that is stiff, hard-wearing and takes on a natural texture with use. Used for bucket hats, five-panel caps, military-style caps… WovenCanvasHeavyweight **Warmth** Low **Breathability** Moderate **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/cotton-canvas-cap-fabric/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Denim (Cap Fabric): close-up of indigo denim twill with blue and white yarns](https://mrbalaclava.com/wp-content/uploads/2026/09/denim-cap-fabric-mid-blue-indigo-close-up-768x512.webp) Cap & Hat Materials ### [Denim (Cap Fabric)](https://mrbalaclava.com/materials/fabric/denim-cap-fabric/) A cotton twill dyed with indigo or other colours, in washed or raw finishes. It gives caps, bucket hats and gambler hats a casual, hard-wearing look… WovenDenimMidweight **Warmth** Low **Breathability** Moderate **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/denim-cap-fabric/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Corduroy (Cap Fabric): close-up of rust corduroy with soft parallel ridges](https://mrbalaclava.com/wp-content/uploads/2026/09/corduroy-cap-fabric-rust-brown-close-up-768x512.webp) Cap & Hat Materials ### [Corduroy (Cap Fabric)](https://mrbalaclava.com/materials/fabric/corduroy-cap-fabric/) A cotton fabric with cut-pile ridges that give a soft, warm, textured surface. Popular for autumn and winter dad caps, five-panel caps, flat caps and bucket… WovenCorduroy (cut pile)Midweight **Warmth** Moderate **Breathability** Moderate **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/corduroy-cap-fabric/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Nylon & Ripstop (Cap Fabric): close-up of black nylon ripstop with a small square grid](https://mrbalaclava.com/wp-content/uploads/2026/09/nylon-ripstop-cap-fabric-black-close-up-768x512.webp) Cap & Hat Materials ### [Nylon & Ripstop (Cap Fabric)](https://mrbalaclava.com/materials/fabric/nylon-ripstop-cap-fabric/) A light, smooth woven nylon, often with a ripstop grid, that dries quickly and packs small. Used for five-panel caps, bucket hats, running caps and the… WovenRipstopLightweight **Warmth** Low **Breathability** Moderate **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/nylon-ripstop-cap-fabric/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Close-up of stone-grey recycled polyester cap twill](https://mrbalaclava.com/wp-content/uploads/2026/09/recycled-polyester-cap-fabric-stone-grey-close-up-768x512.webp) Cap & Hat Materials ### [Recycled Polyester Cap Twill](https://mrbalaclava.com/materials/fabric/recycled-polyester-cap-fabric/) A polyester twill made from recycled plastic bottles. It generally behaves like standard polyester: quick-drying, colour-fast and well suited to sublimation. The recycled share and any… WovenTwillMidweight **Warmth** Low **Breathability** High **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/recycled-polyester-cap-fabric/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Polyester Cap Mesh: close-up of white polyester trucker-cap mesh with open holes](https://mrbalaclava.com/wp-content/uploads/2026/09/polyester-cap-mesh-white-close-up-768x512.webp) Cap & Hat Materials ### [Polyester Cap Mesh](https://mrbalaclava.com/materials/fabric/polyester-cap-mesh/) An open, breathable mesh used for the back panels of trucker caps and the vents of sport caps. It comes in fine or open weaves and… MeshLightweight **Breathability** Very high **Stretch** Moderate [Full specification](https://mrbalaclava.com/materials/fabric/polyester-cap-mesh/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Wool Blend & Tweed (Cap Fabric): close-up of grey-brown herringbone wool-blend tweed](https://mrbalaclava.com/wp-content/uploads/2026/09/wool-blend-cap-fabric-grey-and-brown-herringbone-close-up-768x512.webp) Cap & Hat Materials ### [Wool Blend & Tweed (Cap Fabric)](https://mrbalaclava.com/materials/fabric/wool-blend-cap-fabric/) Wool blended with polyester or acrylic, or woven into tweed and herringbone. Warm, textured and traditional, it is used for flat caps, snapbacks, fitted caps and… WovenMidweight **Warmth** High **Breathability** Moderate **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/wool-blend-cap-fabric/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Close-up of tan faux suede with a soft matte nap](https://mrbalaclava.com/wp-content/uploads/2026/09/faux-suede-cap-fabric-tan-close-up-768x512.webp) Cap & Hat Materials ### [Faux Suede](https://mrbalaclava.com/materials/fabric/faux-suede-cap-fabric/) A polyester microfibre with a soft, suede-look surface. It gives cowboy hats, gambler hats, berets and snapbacks a rich, matte look at a lower cost than… WovenMidweight **Warmth** Low **Breathability** Moderate **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/faux-suede-cap-fabric/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Close-up of dark-brown PU leather-look with a fine grain](https://mrbalaclava.com/wp-content/uploads/2026/09/pu-leather-look-cap-fabric-dark-brown-close-up-768x512.webp) Cap & Hat Materials ### [PU Leather-Look](https://mrbalaclava.com/materials/fabric/pu-leather-look-cap-fabric/) A polyurethane-coated fabric with a leather-look grain. Used for hat bands, cap peaks, patches, flat caps, bomber hats and cowboy hats where a smooth, wipe-clean surface… WovenMidweight **Warmth** Low **Breathability** Low **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/pu-leather-look-cap-fabric/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Poly-Cotton Twill (65/35): close-up of bottle-green poly-cotton twill](https://mrbalaclava.com/wp-content/uploads/2026/10/poly-cotton-twill-cap-fabric-bottle-green-close-up-768x512.webp) Cap & Hat Materials ### [Poly-Cotton Twill (65/35)](https://mrbalaclava.com/materials/fabric/poly-cotton-twill-cap-fabric/) A twill woven from a polyester-cotton blend, most often 65% polyester and 35% cotton. It keeps the clean look of cotton twill but usually holds its… WovenTwillMidweight **Warmth** Low **Breathability** High **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/poly-cotton-twill-cap-fabric/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Acrylic/Wool Blend (Snapback Fabric): close-up of black acrylic/wool snapback fabric with a felted face](https://mrbalaclava.com/wp-content/uploads/2026/10/acrylic-wool-cap-fabric-black-close-up-768x512.webp) Cap & Hat Materials ### [Acrylic/Wool Blend (Snapback Fabric)](https://mrbalaclava.com/materials/fabric/acrylic-wool-cap-fabric/) A firm woven blend of acrylic with some wool, the classic fabric of flat-peak snapback and fitted caps. Its smooth, slightly felted face holds a structured… WovenMidweight **Warmth** Moderate **Breathability** Moderate **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/acrylic-wool-cap-fabric/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Close-up of olive waxed cotton canvas with a waxy surface](https://mrbalaclava.com/wp-content/uploads/2026/10/waxed-cotton-canvas-cap-fabric-olive-close-up-768x512.webp) Cap & Hat Materials ### [Waxed Cotton Canvas](https://mrbalaclava.com/materials/fabric/waxed-cotton-canvas-cap-fabric/) Cotton canvas treated with wax so that it helps shed light rain and wind and slowly takes on a darker, worn patina. It gives five-panel caps,… WovenCanvasHeavyweight **Warmth** Low **Breathability** Low **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/waxed-cotton-canvas-cap-fabric/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Sherpa (Teddy Fleece): close-up of cream sherpa with a curly wool-like pile](https://mrbalaclava.com/wp-content/uploads/2026/10/sherpa-teddy-fleece-cream-close-up-768x512.webp) Cap & Hat Materials ### [Sherpa (Teddy Fleece)](https://mrbalaclava.com/materials/fabric/sherpa-teddy-fleece/) A polyester fleece with a deep, curly pile that looks like sheep's wool. It is the warm lining of trapper and bomber hats, ear flaps and… FleeceSherpa (teddy fleece)Heavyweight **Warmth** Very high **Breathability** Moderate **Stretch** Moderate [Full specification](https://mrbalaclava.com/materials/fabric/sherpa-teddy-fleece/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Close-up of silver-grey faux fur with long soft pile](https://mrbalaclava.com/wp-content/uploads/2026/10/faux-fur-hat-fabric-silver-grey-close-up-768x512.webp) Cap & Hat Materials ### [Faux Fur](https://mrbalaclava.com/materials/fabric/faux-fur-hat-fabric/) A long-pile knitted fabric in acrylic or modacrylic, usually on a polyester back, that imitates animal fur. Used for the lining, ear flaps and trims of… Faux fur (long pile)Heavyweight **Warmth** Very high **Breathability** Low **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/faux-fur-hat-fabric/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Close-up of black diamond-quilted nylon](https://mrbalaclava.com/wp-content/uploads/2026/10/quilted-nylon-hat-fabric-black-close-up-768x512.webp) Cap & Hat Materials ### [Quilted Nylon](https://mrbalaclava.com/materials/fabric/quilted-nylon-hat-fabric/) A light nylon shell stitched to a layer of polyester wadding in diamond or channel quilting. It gives bomber hats, trapper hats and winter caps a… QuiltedWovenMidweight **Warmth** High **Breathability** Low **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/quilted-nylon-hat-fabric/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Linen & Cotton-Linen: close-up of oatmeal linen with a slubby plain weave](https://mrbalaclava.com/wp-content/uploads/2026/10/linen-hat-fabric-natural-oatmeal-close-up-768x512.webp) Cap & Hat Materials ### [Linen & Cotton-Linen](https://mrbalaclava.com/materials/fabric/linen-hat-fabric/) Linen woven from flax fibre, on its own or blended with cotton. Light, cool and breathable, with a natural slub texture, it suits summer bucket hats,… WovenLightweight **Warmth** Low **Breathability** Very high **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/linen-hat-fabric/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Close-up of mint cotton terry towelling with soft loops](https://mrbalaclava.com/wp-content/uploads/2026/10/terry-towelling-hat-fabric-mint-green-close-up-768x512.webp) Cap & Hat Materials ### [Terry Towelling](https://mrbalaclava.com/materials/fabric/terry-towelling-hat-fabric/) A cotton fabric covered in soft, uncut loops, like a towel. It absorbs sweat and water and gives retro bucket hats, beach hats and visors a… Terry loopMidweight **Warmth** Moderate **Breathability** High **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/terry-towelling-hat-fabric/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Wool Felt (Hat Body): close-up of charcoal wool felt with a fine matte nap](https://mrbalaclava.com/wp-content/uploads/2026/09/wool-felt-hat-fabric-charcoal-close-up-768x512.webp) Cap & Hat Materials ### [Wool Felt (Hat Body)](https://mrbalaclava.com/materials/fabric/wool-felt-hat-fabric/) Wool fibre pressed into a dense, matte felt that is steamed and shaped into hat bodies. It holds a crown and a brim, and is the… Felt (non-woven)Midweight **Warmth** High **Breathability** Moderate **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/wool-felt-hat-fabric/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Close-up of beige paper straw with a tight even weave](https://mrbalaclava.com/wp-content/uploads/2026/09/paper-straw-hat-material-natural-beige-close-up-768x512.webp) Cap & Hat Materials ### [Paper Straw](https://mrbalaclava.com/materials/fabric/paper-straw-hat-material/) Paper yarn braided or woven into a light, flexible straw. It is the most common material for Panama-style, beach, floppy and cloche hats, and it can… Braided or woven strawLightweight **Breathability** Very high **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/paper-straw-hat-material/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Close-up of golden plaited wheat straw](https://mrbalaclava.com/wp-content/uploads/2026/09/wheat-straw-hat-material-golden-close-up-768x512.webp) Cap & Hat Materials ### [Wheat Straw](https://mrbalaclava.com/materials/fabric/wheat-straw-hat-material/) Natural wheat stems plaited into a light, warm-toned straw. It gives beach, boater-style, cowboy and Panama-style hats a natural look and a light, breathable feel. Braided or woven strawLightweight **Breathability** Very high **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/wheat-straw-hat-material/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Close-up of light natural palm straw with a basket-like weave](https://mrbalaclava.com/wp-content/uploads/2026/09/palm-straw-hat-material-light-natural-close-up-768x512.webp) Cap & Hat Materials ### [Palm Straw](https://mrbalaclava.com/materials/fabric/palm-straw-hat-material/) Palm leaf cut into strands and woven into a supple, hard-wearing straw. It is used for Panama-style, beach and floppy hats and stays flexible enough to… Braided or woven strawLightweight **Breathability** Very high **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/palm-straw-hat-material/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Close-up of natural crocheted raffia](https://mrbalaclava.com/wp-content/uploads/2026/09/raffia-hat-material-natural-straw-close-up-768x512.webp) Cap & Hat Materials ### [Raffia](https://mrbalaclava.com/materials/fabric/raffia-hat-material/) A natural palm fibre used as a soft, matte, slightly rustic straw. Braided or crocheted into beach hats, floppy hats and cloche hats, it gives a… Braided or woven strawLightweight **Breathability** Very high **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/raffia-hat-material/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Fur Felt (Hat Body): close-up of chocolate-brown fur felt with a silky nap](https://mrbalaclava.com/wp-content/uploads/2026/10/fur-felt-hat-fabric-chocolate-brown-close-up-768x512.webp) Cap & Hat Materials ### [Fur Felt (Hat Body)](https://mrbalaclava.com/materials/fabric/fur-felt-hat-fabric/) Felt made from fine animal fur fibre, usually rabbit or hare, which is denser, smoother and lighter than wool felt. It is the traditional material of… Felt (non-woven)Midweight **Warmth** High **Breathability** Moderate **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/fur-felt-hat-fabric/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Close-up of woven seagrass straw with twisted cords](https://mrbalaclava.com/wp-content/uploads/2026/10/seagrass-straw-hat-material-green-to-golden-close-up-768x512.webp) Cap & Hat Materials ### [Seagrass Straw](https://mrbalaclava.com/materials/fabric/seagrass-straw-hat-material/) Dried seagrass stems twisted and woven into a sturdy, slightly glossy straw with a green to golden tone. It makes firm sun hats, beach hats and… Braided or woven strawMidweight **Breathability** High **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/seagrass-straw-hat-material/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Toquilla Straw (Panama): close-up of fine ivory toquilla straw weave](https://mrbalaclava.com/wp-content/uploads/2026/10/toquilla-straw-hat-material-natural-ivory-close-up-768x512.webp) Cap & Hat Materials ### [Toquilla Straw (Panama)](https://mrbalaclava.com/materials/fabric/toquilla-straw-hat-material/) The straw of genuine Panama hats, hand-woven in Ecuador from the leaves of the toquilla palm. It is fine, light and flexible, and the finer the… Braided or woven strawLightweight **Breathability** Very high **Stretch** Low [Full specification](https://mrbalaclava.com/materials/fabric/toquilla-straw-hat-material/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Cap Buckram & Foam Interlining: close-up of white cap buckram with a stiffened weave](https://mrbalaclava.com/wp-content/uploads/2026/09/cap-buckram-foam-interlining-white-close-up-768x512.webp) Cap & Hat Materials ### [Cap Buckram & Foam Interlining](https://mrbalaclava.com/materials/fabric/cap-buckram-foam-interlining/) The hidden layers that give a cap its shape: stiff buckram or fusible interlining behind the front panels, and a foam layer behind the front of… Lightweight [Full specification](https://mrbalaclava.com/materials/fabric/cap-buckram-foam-interlining/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) - ![Cap Sweatband & Lining Fabrics: close-up of a black cap sweatband with a stitched edge](https://mrbalaclava.com/wp-content/uploads/2026/09/cap-sweatband-lining-fabric-black-close-up-768x512.webp) Cap & Hat Materials ### [Cap Sweatband & Lining Fabrics](https://mrbalaclava.com/materials/fabric/cap-sweatband-lining-fabric/) What touches the head: a cotton, moisture-wicking polyester or terry sweatband, and satin, cotton or quilted linings in hats and uniform caps. They decide comfort, sweat… Lightweight **Warmth** Low **Breathability** High **Stretch** Moderate [Full specification](https://mrbalaclava.com/materials/fabric/cap-sweatband-lining-fabric/)[Get a quote in this fabric](https://mrbalaclava.com/contact-us/) At a glance ## Cap and hat materials compared Typical characteristics relative to the other fabrics in the library. | Fabric | Construction | Weight class | Warmth | Breathability | Stretch | Moisture management | Typical products | | --- | --- | --- | --- | --- | --- | --- | --- | | [Polyester Interlock](https://mrbalaclava.com/materials/fabric/polyester-interlock/) | Interlock | Midweight | Moderate | High | Moderate | High | Balaclavas, Scarves, Ski wear, Caps & hats | | [Polyester Microfiber Knit](https://mrbalaclava.com/materials/fabric/polyester-microfiber-knit/) | Single jersey, Interlock | Lightweight | Low | High | Moderate | High | Balaclavas, Beanies, Scarves, Ski wear, Caps & hats | | [Stretch Velvet (Knit Velour)](https://mrbalaclava.com/materials/fabric/stretch-velvet/) | Knit velvet (velour) | Midweight | High | Moderate | Very high | Moderate | Balaclavas, Scarves, Caps & hats | | [Recycled Polyester Knit (RPET)](https://mrbalaclava.com/materials/fabric/recycled-polyester-knit/) | Single jersey, Interlock | Light to heavy (varies) | Moderate | High | Moderate | High | Balaclavas, Ski wear, Caps & hats | | [Polyester Piqué](https://mrbalaclava.com/materials/fabric/polyester-pique/) | Piqué | Midweight | Low | High | Moderate | High | Balaclavas, Caps & hats | | [Polyester Jersey](https://mrbalaclava.com/materials/fabric/polyester-jersey/) | Single jersey | Lightweight | Low | Very high | Moderate | Very high | Balaclavas, Beanies, Scarves, Ski wear, Caps & hats | | [Polyester/Spandex Stretch Jersey (SHY Series)](https://mrbalaclava.com/materials/fabric/polyester-elastane-stretch-jersey/) | Single jersey | Midweight | Moderate | High | Very high | Very high | Balaclavas, Ski wear, Caps & hats | | [Polyester Mesh](https://mrbalaclava.com/materials/fabric/polyester-mesh/) | Mesh | Lightweight | Low | Very high | Moderate | High | Balaclavas, Ski wear, Caps & hats | | [Bird’s-Eye Mesh](https://mrbalaclava.com/materials/fabric/birds-eye-mesh/) | Bird’s-eye mesh | Lightweight | Low | Very high | Moderate | Very high | Balaclavas, Caps & hats | | [3D Spacer Mesh](https://mrbalaclava.com/materials/fabric/3d-spacer-mesh/) | 3D spacer mesh | Midweight | Moderate | Very high | Low | High | Balaclavas, Ski wear, Caps & hats | | [Softshell (Bonded Performance Fabric)](https://mrbalaclava.com/materials/fabric/softshell-bonded-fabric/) | Softshell | Heavyweight | High | Moderate | High | Moderate | Balaclavas, Ski wear, Caps & hats | | [Nylon Taslan Shell](https://mrbalaclava.com/materials/fabric/nylon-taslan-shell/) | Woven, Taslan | Midweight | Low | Moderate | Low | Low | Ski wear, Caps & hats | | [Cotton Twill (Cap Fabric)](https://mrbalaclava.com/materials/fabric/cotton-twill-cap-fabric/) | Woven, Twill | Midweight | Low | High | Low | Low | Caps & hats | | [Brushed Cotton Twill](https://mrbalaclava.com/materials/fabric/brushed-cotton-cap-fabric/) | Woven, Twill | Midweight | Moderate | High | Low | Low | Caps & hats | | [Cotton Canvas](https://mrbalaclava.com/materials/fabric/cotton-canvas-cap-fabric/) | Woven, Canvas | Heavyweight | Low | Moderate | Low | Low | Caps & hats | | [Denim (Cap Fabric)](https://mrbalaclava.com/materials/fabric/denim-cap-fabric/) | Woven, Denim | Midweight | Low | Moderate | Low | Low | Caps & hats | | [Corduroy (Cap Fabric)](https://mrbalaclava.com/materials/fabric/corduroy-cap-fabric/) | Woven, Corduroy (cut pile) | Midweight | Moderate | Moderate | Low | Low | Caps & hats | | [Nylon & Ripstop (Cap Fabric)](https://mrbalaclava.com/materials/fabric/nylon-ripstop-cap-fabric/) | Woven, Ripstop | Lightweight | Low | Moderate | Low | Moderate | Caps & hats | | [Recycled Polyester Cap Twill](https://mrbalaclava.com/materials/fabric/recycled-polyester-cap-fabric/) | Woven, Twill | Midweight | Low | High | Low | High | Caps & hats | | [Polyester Cap Mesh](https://mrbalaclava.com/materials/fabric/polyester-cap-mesh/) | Mesh | Lightweight | – | Very high | Moderate | High | Caps & hats | | [Wool Blend & Tweed (Cap Fabric)](https://mrbalaclava.com/materials/fabric/wool-blend-cap-fabric/) | Woven | Midweight | High | Moderate | Low | Moderate | Caps & hats | | [Faux Suede](https://mrbalaclava.com/materials/fabric/faux-suede-cap-fabric/) | Woven | Midweight | Low | Moderate | Low | Low | Caps & hats | | [PU Leather-Look](https://mrbalaclava.com/materials/fabric/pu-leather-look-cap-fabric/) | Woven | Midweight | Low | Low | Low | Low | Beanies, Caps & hats | | [Poly-Cotton Twill (65/35)](https://mrbalaclava.com/materials/fabric/poly-cotton-twill-cap-fabric/) | Woven, Twill | Midweight | Low | High | Low | Moderate | Caps & hats | | [Acrylic/Wool Blend (Snapback Fabric)](https://mrbalaclava.com/materials/fabric/acrylic-wool-cap-fabric/) | Woven | Midweight | Moderate | Moderate | Low | Moderate | Caps & hats | | [Waxed Cotton Canvas](https://mrbalaclava.com/materials/fabric/waxed-cotton-canvas-cap-fabric/) | Woven, Canvas | Heavyweight | Low | Low | Low | Low | Caps & hats | | [Sherpa (Teddy Fleece)](https://mrbalaclava.com/materials/fabric/sherpa-teddy-fleece/) | Fleece, Sherpa (teddy fleece) | Heavyweight | Very high | Moderate | Moderate | Low | Ski wear, Caps & hats | | [Faux Fur](https://mrbalaclava.com/materials/fabric/faux-fur-hat-fabric/) | Faux fur (long pile) | Heavyweight | Very high | Low | Low | Low | Beanies, Ski wear, Caps & hats | | [Quilted Nylon](https://mrbalaclava.com/materials/fabric/quilted-nylon-hat-fabric/) | Quilted, Woven | Midweight | High | Low | Low | Low | Ski wear, Caps & hats | | [Linen & Cotton-Linen](https://mrbalaclava.com/materials/fabric/linen-hat-fabric/) | Woven | Lightweight | Low | Very high | Low | High | Caps & hats | | [Terry Towelling](https://mrbalaclava.com/materials/fabric/terry-towelling-hat-fabric/) | Terry loop | Midweight | Moderate | High | Low | Very high | Caps & hats | | [Wool Felt (Hat Body)](https://mrbalaclava.com/materials/fabric/wool-felt-hat-fabric/) | Felt (non-woven) | Midweight | High | Moderate | Low | Moderate | Caps & hats | | [Paper Straw](https://mrbalaclava.com/materials/fabric/paper-straw-hat-material/) | Braided or woven straw | Lightweight | – | Very high | Low | Low | Caps & hats | | [Wheat Straw](https://mrbalaclava.com/materials/fabric/wheat-straw-hat-material/) | Braided or woven straw | Lightweight | – | Very high | Low | Low | Caps & hats | | [Palm Straw](https://mrbalaclava.com/materials/fabric/palm-straw-hat-material/) | Braided or woven straw | Lightweight | – | Very high | Low | Low | Caps & hats | | [Raffia](https://mrbalaclava.com/materials/fabric/raffia-hat-material/) | Braided or woven straw | Lightweight | – | Very high | Low | Low | Caps & hats | | [Fur Felt (Hat Body)](https://mrbalaclava.com/materials/fabric/fur-felt-hat-fabric/) | Felt (non-woven) | Midweight | High | Moderate | Low | Moderate | Caps & hats | | [Seagrass Straw](https://mrbalaclava.com/materials/fabric/seagrass-straw-hat-material/) | Braided or woven straw | Midweight | – | High | Low | Low | Caps & hats | | [Toquilla Straw (Panama)](https://mrbalaclava.com/materials/fabric/toquilla-straw-hat-material/) | Braided or woven straw | Lightweight | – | Very high | Low | Low | Caps & hats | | [Cap Buckram & Foam Interlining](https://mrbalaclava.com/materials/fabric/cap-buckram-foam-interlining/) | | Lightweight | – | – | – | – | Caps & hats | | [Cap Sweatband & Lining Fabrics](https://mrbalaclava.com/materials/fabric/cap-sweatband-lining-fabric/) | | Lightweight | Low | High | Moderate | Very high | Caps & hats | Choosing a material ## Which material for which cap or hat The outer fabric sets the season, the price and how the logo is applied. Structure comes from the interlining, not from the fabric alone. | Material | Best for | Strengths | Watch out for | | --- | --- | --- | --- | | Cotton twill | Baseball, dad, six-panel, snapback and fitted caps | Firm, smooth, takes embroidery cleanly | Does not take sublimation; slower to dry | | Poly-cotton twill | Uniform, promotional and workwear caps | Holds its colour, shrinks less and dries faster than cotton | Sublimation looks faded on the cotton share | | Acrylic/wool blend | Flat-peak snapback and fitted caps | Holds a structured crown; shows 3D embroidery well | Prints need a test first | | Canvas, waxed canvas and denim | Bucket hats, five-panel and casual caps | Hard-wearing, textured, ages well; wax sheds light rain | Stiff at first; waxed canvas is wiped clean, not washed | | Corduroy | Autumn and winter dad caps and flat caps | Soft, warm, textured | Pile can swallow fine logo detail | | Nylon and ripstop | Five-panel, sport and packable caps | Light, quick-drying, packs small | No sublimation; can feel slippery | | Recycled polyester | Sport caps and all-over prints | Quick-drying, colour-fast, takes sublimation | Recycled share and certificate come from the supplier | | Sherpa, faux fur and quilted nylon | Bomber and trapper hats, ear flaps and winter linings | Very warm; quilted nylon is light and wind-resistant | Logos go on the shell, a patch or a label | | Wool blend, wool felt and fur felt | Flat caps, Homburg, cowboy, top and cloche hats | Warm, holds a shape, premium look; fur felt is the finest | Not printed; needs careful packing | | Faux suede and PU leather-look | Cowboy hats, berets, trims and bands | Rich matte or smooth look at lower cost | Embroidery needs a tested stitch count | | Linen and terry towelling | Summer bucket hats, flat caps and beach hats | Linen is cool and breathable; terry is soft and absorbent | Linen creases; terry takes embroidery, not prints | | Paper, wheat, palm and seagrass straw | Panama-style, beach and floppy hats | Light, breathable, natural look | Creases if packed badly; decorate through the band | | Toquilla straw | Genuine Panama hats | The finest, lightest straw, hand-woven in Ecuador | Quoted on request; the weave grade sets the price | Components ## What gives a cap its shape and comfort Two cap models in the same fabric can look and feel very different because of what is inside. - **Buckram and interlining** Stiff buckram or fusible interlining behind the front panels keeps a structured cap upright. Dad caps and unstructured caps leave it out. - **Foam front** A foam layer behind the front of a trucker cap gives a smooth, firm surface for embroidery and prints. - **Sweatbands and linings** Cotton, moisture-wicking and terry bands manage sweat; satin and cotton linings make hats and uniform caps easier to wear. - **Brim and peak inserts** Stiff plastic or board inserts hold a peak flat or curved, and a fine wire in the edge holds the shape of a hat brim. Related fabrics ## Other fabrics used in caps and hats These fabrics are also used in caps and hats and are described in full on their main family page. - ![Close-up of bright-red polyester interlock with fine, even stitches](https://mrbalaclava.com/wp-content/uploads/2026/09/polyester-interlock-bright-red-close-up-768x512.webp) ### [Polyester Interlock](https://mrbalaclava.com/materials/fabric/polyester-interlock/) A double-knit polyester with a smooth, stable face on both sides. It takes sublimation and screen prints cleanly… - ![Close-up of teal polyester microfiber knit with a smooth, soft surface](https://mrbalaclava.com/wp-content/uploads/2026/10/polyester-microfiber-knit-teal-close-up-768x512.webp) ### [Polyester Microfiber Knit](https://mrbalaclava.com/materials/fabric/polyester-microfiber-knit/) A fine knit made from very thin polyester filaments. It feels smooth and soft, drapes well and shows… - ![Close-up of yellow stretch velvet with a dark brown printed curve, showing the soft short pile](https://mrbalaclava.com/wp-content/uploads/2026/10/mrb-stretch-velvet-sublimated-closeup-768x432.webp) ### [Stretch Velvet (Knit Velour)](https://mrbalaclava.com/materials/fabric/stretch-velvet/) A stretchy knit with a short, dense, soft pile on the face, also called knit velvet or velour.… - ![Recycled Polyester Knit (RPET): close-up of slate-blue recycled polyester jersey with fine knitted stitches](https://mrbalaclava.com/wp-content/uploads/2026/09/recycled-polyester-knit-slate-blue-close-up-768x512.webp) ### [Recycled Polyester Knit (RPET)](https://mrbalaclava.com/materials/fabric/recycled-polyester-knit/) Polyester knitted from recycled feedstock, usually post-consumer PET bottles. It generally performs much like virgin polyester: quick-drying, durable… - ![Close-up of sky-blue polyester piqué with a fine raised honeycomb texture](https://mrbalaclava.com/wp-content/uploads/2026/10/polyester-pique-sky-blue-close-up-768x512.webp) ### [Polyester Piqué](https://mrbalaclava.com/materials/fabric/polyester-pique/) A textured knit with a fine raised pattern, best known from polo shirts. The texture breathes well, hides… - ![Close-up of white polyester single jersey with fine knitted stitch columns](https://mrbalaclava.com/wp-content/uploads/2026/10/polyester-jersey-white-close-up-768x512.webp) ### [Polyester Jersey](https://mrbalaclava.com/materials/fabric/polyester-jersey/) A light single-knit polyester with a smooth face. It dries fast, takes sublimation in full colour and is… - ![Close-up of black polyester-spandex stretch jersey with a soft sheen](https://mrbalaclava.com/wp-content/uploads/2026/09/polyester-elastane-stretch-jersey-black-close-up-768x512.webp) ### [Polyester/Spandex Stretch Jersey (SHY Series)](https://mrbalaclava.com/materials/fabric/polyester-elastane-stretch-jersey/) Our SHY series stretch jersey: 88% polyester and 12% spandex, knitted for four-way stretch and recovery. Close-fitting, smooth,… - ![Close-up of white knitted polyester mesh with regular open holes](https://mrbalaclava.com/wp-content/uploads/2026/10/polyester-mesh-white-close-up-768x512.webp) ### [Polyester Mesh](https://mrbalaclava.com/materials/fabric/polyester-mesh/) An open knit with clearly visible holes that lets air straight through. It is used for vents and… - ![Close-up of sky-blue bird's-eye mesh with tiny eyelets in a diagonal pattern](https://mrbalaclava.com/wp-content/uploads/2026/10/birds-eye-mesh-sky-blue-close-up-768x512.webp) ### [Bird’s-Eye Mesh](https://mrbalaclava.com/materials/fabric/birds-eye-mesh/) A polyester knit with a pattern of tiny holes, named after its bird’s-eye look. It lets air through… - ![Close-up of grey 3D spacer mesh with hexagonal holes and visible depth](https://mrbalaclava.com/wp-content/uploads/2026/10/3d-spacer-mesh-grey-close-up-768x512.webp) ### [3D Spacer Mesh](https://mrbalaclava.com/materials/fabric/3d-spacer-mesh/) Two knitted faces held apart by upright yarns, giving a thick, springy mesh that air flows through. It… - ![Close-up of charcoal softshell face with water droplets beading](https://mrbalaclava.com/wp-content/uploads/2026/09/softshell-bonded-fabric-charcoal-grey-close-up-768x512.webp) ### [Softshell (Bonded Performance Fabric)](https://mrbalaclava.com/materials/fabric/softshell-bonded-fabric/) A stretch outer fabric bonded to a soft fleece or knit backing, usually with a water-repellent finish. It… - ![Nylon Taslan Shell: close-up of charcoal nylon taslan with matt, air-textured yarns](https://mrbalaclava.com/wp-content/uploads/2026/09/nylon-taslan-shell-charcoal-grey-close-up-768x512.webp) ### [Nylon Taslan Shell](https://mrbalaclava.com/materials/fabric/nylon-taslan-shell/) A nylon woven from air-textured yarn, which gives it a matt, slightly cotton-like face and good abrasion resistance.… Products ## Where these materials are used In our custom caps and hats, from baseball caps and beanie-style headwear to bucket, beach and cowboy hats. - [Custom caps & hats](https://mrbalaclava.com/caps-hats/) Custom caps and hats under your label: baseball, dad, trucker, snapback, bucket, boonie, safari and camo caps. From… - [Custom balaclavas](https://mrbalaclava.com/balaclavas/) Private-label balaclava and ski mask manufacturer in Sialkot, Pakistan. Knitted, fleece, mesh and sublimated styles from 50 pcs,… - [Custom scarves](https://mrbalaclava.com/scarves/) Custom scarves under your label: knitted, football, silk and printed scarves, bandanas, neckerchiefs and hijabs. From 50 pcs… - [Custom ski wear](https://mrbalaclava.com/ski-wear/) Custom ski jackets, pants, suits, fleece and base layers under your label, waterproof 5K–20K with taped seams. From… - [Custom beanies](https://mrbalaclava.com/beanies/) Custom beanies under your label: cuffed and logo, streetwear, pom-pom and winter, sports and jacquard beanies. From 50… Product pages that use these fabrics: - [Motorcycle & Cycling Balaclavas](https://mrbalaclava.com/balaclavas/bike-ski-mask/) - [Base & Mid Layers](https://mrbalaclava.com/ski-wear/base-mid-layers/) - [Neck Gaiters](https://mrbalaclava.com/balaclavas/neck-gaiter-manufacturer/) - [Tactical Balaclavas](https://mrbalaclava.com/balaclavas/tactical-balaclava-manufacturer/) - [Mesh Balaclavas](https://mrbalaclava.com/balaclavas/mesh-balaclava-manufacturer/) - [Trucker & Snapback Caps](https://mrbalaclava.com/caps-hats/custom-trucker-caps-manufacturer/) - [Ski Jackets](https://mrbalaclava.com/ski-wear/custom-ski-jackets/) - [Softshell](https://mrbalaclava.com/ski-wear/softshell-jacket-manufacturer/) - [Ski Pants & Suits](https://mrbalaclava.com/ski-wear/ski-pants-suits/) - [Snowboard Wear](https://mrbalaclava.com/ski-wear/snowboard-wear-manufacturer/) - [Caps & Hats](https://mrbalaclava.com/caps-hats/) - [Baseball & Dad Caps](https://mrbalaclava.com/caps-hats/custom-baseball-caps-manufacturer/) - [Dad Caps](https://mrbalaclava.com/caps-hats/dad-cap-manufacturer/) - [Snapback Caps](https://mrbalaclava.com/caps-hats/snapback-caps/) - [Fitted Caps](https://mrbalaclava.com/caps-hats/leading-custom-fitted-caps-manufacturer/) - [Visor Caps](https://mrbalaclava.com/caps-hats/custom-visor-caps-manufacturer/) - [Bucket & Boonie Hats](https://mrbalaclava.com/caps-hats/custom-bucket-hat-manufacturer/) - [Five-Panel Caps](https://mrbalaclava.com/caps-hats/custom-five-panel-caps-manufacturer/) Journal ## Guides on caps and hats - [Product Guides & Comparisons · 15 min readDifferent Types of Balaclavas: Styles, Materials and Uses ExplainedThe types of balaclavas explained: face openings, hinged and hooded styles, knitted vs cut-and-sew, materials, uses and fashion styles, with a quick guide.Read the guide](https://mrbalaclava.com/journal/different-types-of-balaclavas/) - [Product Guides & ComparisonsOne-Hole, Two-Hole, Three-Hole or Open Face? Balaclava Openings ExplainedBalaclava face openings explained: one-hole, two-hole, three-hole and open face compared for breathing, goggles, glasses, helmets, fabrics and uses.Read the guide](https://mrbalaclava.com/journal/balaclava-face-openings/) - [Manufacturing & ProductionKnitted vs Cut-and-Sew Balaclavas: How Each Type Is MadeKnitted vs cut-and-sew balaclavas: how each is made, what “seamless” really means, flatlock seams under helmets, decoration options and how to choose.Read the guide](https://mrbalaclava.com/journal/knitted-vs-cut-and-sew-balaclavas/) FAQ ## Cap and hat materials: frequently asked questions **### Which fabric is best for a baseball cap?** Cotton twill is the standard, because it is firm, smooth and takes embroidery cleanly. Polyester or nylon suits sport and quick-drying ranges, and brushed cotton or canvas gives a softer, washed look. **### Can every cap fabric be printed with sublimation?** No. Sublimation works only on polyester, ideally white or light. Cotton, nylon, wool and felt are decorated with embroidery, screen or heat-transfer prints, patches and labels instead. **### Do you make genuine Panama hats?** Our Panama-style hats are made in paper, wheat, palm or seagrass straw. Genuine Panama hats are hand-woven from toquilla straw in Ecuador. We do not weave toquilla ourselves, but toquilla hats can be quoted on request, with the weave grade and source confirmed with your quote. **### Can you supply recycled or certified fabrics?** Recycled polyester and organic or certified cotton can be sourced on request, subject to availability. Certificates come from the fabric supplier for the order, and we do not claim a certification unless it can be documented. Material Library ## More fabric families and guides - [All fabrics in the Material Library](https://mrbalaclava.com/materials/) - [Fleece Fabrics](https://mrbalaclava.com/materials/fleece/) - [Cotton Fabrics](https://mrbalaclava.com/materials/cotton/) - [Merino Wool & Wool Blend Fabrics](https://mrbalaclava.com/materials/merino-wool-blends/) - [Polyester & Recycled Polyester Fabrics](https://mrbalaclava.com/materials/polyester-recycled-polyester/) - [Acrylic Knits & Yarns](https://mrbalaclava.com/materials/acrylic/) - [Performance Fabrics](https://mrbalaclava.com/materials/performance-fabrics/) - [Shell & Waterproof Fabrics](https://mrbalaclava.com/materials/shell-fabrics/) - [Insulation & Linings](https://mrbalaclava.com/materials/insulation-linings/) - [Sock Yarns & Constructions](https://mrbalaclava.com/materials/sock-yarns/) - [Knitting Yarns](https://mrbalaclava.com/materials/knitting-yarns/) - [Scarf Fabrics](https://mrbalaclava.com/materials/scarf-fabrics/) - [Waterproof & Breathability Ratings Explained](https://mrbalaclava.com/materials/waterproof-breathability-ratings/) - [Fabric Weight & GSM Guide](https://mrbalaclava.com/materials/fabric-weight-gsm-guide/) - [Textile Certifications Guide](https://mrbalaclava.com/materials/textile-certifications/)