--- title: "Custom Beanie Manufacturer & Private Label | Mr Balaclava" description: "Custom beanies under your label: cuffed and logo, streetwear, pom-pom and winter, sports and jacquard beanies. From 50 pcs per design, about 14 days." url: https://mrbalaclava.com/beanies/ language: en-US updated: 2026-10-25T16:16:08+00:00 alternates: fr: https://mrbalaclava.com/fr/bonnets.md de: https://mrbalaclava.com/de/muetzen.md es: https://mrbalaclava.com/es/gorros.md publisher: Mr Balaclava (https://mrbalaclava.com/) --- Private-label beanie manufacturer · Sialkot, Pakistan # Custom Beanie Manufacturer Mr Balaclava manufactures custom knitted beanies for brands, retailers, teams and promotional buyers, under their own label. We knit, finish, brand and inspect every beanie in Sialkot, Pakistan, from 50 pieces per design, with a standard lead time of about 14 days and a monthly capacity of around 100,000 pieces. [Request a quote](https://mrbalaclava.com/contact-us/) See the styles Updated 25 October 2026 ![Ribbed knit beanies in black, white and camel stacked on a textured surface](https://mrbalaclava.com/wp-content/uploads/2025/03/Beanies-F-1024x512.webp) - **50 pcs** Minimum order - **14 days** Standard lead time - **100K pcs** Monthly capacity - **ISO 9001** Certified (Eco Jersey Limited) - **Sedex** Member (Eco Jersey Limited) At a glance ## Beanie manufacturing at a glance The facts buyers ask about first. They apply to every beanie style on this page unless a line says otherwise. | Minimum order | 50 pieces per design. Bluetooth beanies: 1,000 pieces when we source and fit the audio module, 50 pieces when you supply it | | --- | --- | | Samples | Pre-paid physical samples in about 5–7 days, paid 100% in advance; or a free pre-production sample approved by photos or video after the order | | Production lead time | Approximately 14 days as standard, 7 days on request; up to one month for complex products or very large orders (100,000–200,000 pcs). Hand-crocheted beanies take longer. The confirmed schedule is agreed for each order | | Monthly capacity | Around 100,000 pieces | | Knitting | Flatbed and circular knitting machines from 3GG (chunky) to 14GG (fine), plus real hand crochet | | Yarns | Acrylic (including anti-pilling acrylic), wool, merino, wool blends, cotton, bamboo blends and recycled polyester | | Categories | Cuffed and logo beanies, streetwear beanies, pom-pom and winter beanies, sports and performance beanies, jacquard and graphic beanies | | Styles | Cuffed, slouchy, brimmed, high top, fisherman, pom-pom, earflap, ponytail, skull cap and turban beanies | | Trims and linings | Yarn or faux fur pom-poms, fixed or detachable; fleece, cotton or satin linings; earflaps, ties, tassels and short visors | | Branding | Woven and printed labels, flat and 3D embroidery, jacquard knit logos, leather, rubber and PVC patches, screen printing and heat transfer | | Sizes | Baby, kids and adult, as one size or graded to your own size chart | | Packaging | Polybags or branded boxes, hang tags, labels and barcodes; retail-ready or bulk packing | | Quality and compliance | Eco Jersey Limited is ISO 9001 certified and a Sedex member; every piece inspected by hand; yarns from OEKO-TEX® certified mills on request | | Shipping | Worldwide with tracking: express by DHL, FedEx or UPS in 3–6 working days, or air and sea freight for large orders | Styles, knits and uses ## Beanie categories we manufacture Five categories cover the whole range. Each has its own page with yarns, knits, branding options, typical buyers and styles from our B2B catalog. Looking for a developed design you can brand straight away? Browse the [beanies in our B2B catalog](https://mrbalaclava.com/product-category/beanies/). ### Categories - [Cuffed & Logo BeaniesClassic cuffed beanies with your label, patch or knitted logo.](https://mrbalaclava.com/beanies/cuffed-logo-beanies/) - [Streetwear BeaniesSlouchy, oversized, high top and short fisherman styles.](https://mrbalaclava.com/beanies/streetwear-beanies/) - [Pom-Pom & Winter BeaniesPom-poms, earflaps, cable knits and soft linings.](https://mrbalaclava.com/beanies/pom-pom-winter-beanies/) - [Sports & Performance BeaniesSkull caps, helmet liners and fine sports knits.](https://mrbalaclava.com/beanies/sports-performance-beanies/) - [Jacquard & Graphic BeaniesLogos, slogans and patterns knitted in jacquard.](https://mrbalaclava.com/beanies/jacquard-graphic-beanies/) Popular ## Popular beanie requests Ten requests buyers send us often, each with its own page. - [Fisherman BeaniesShort, shallow rib beanies that sit above the ears.](https://mrbalaclava.com/beanies/custom-fisherman-beanies/) - [Knit Beanies & GaugesHow our beanies are knitted: machine gauges, stitches and yarns.](https://mrbalaclava.com/beanies/custom-knit-beanie-manufacturer/) - [Wool & Merino BeaniesWool, merino and wool-blend beanies for warmth and premium ranges.](https://mrbalaclava.com/beanies/custom-wool-beanie-manufacturer/) - [Crochet BeaniesReal hand crochet, or a machine-made crochet look for larger runs.](https://mrbalaclava.com/beanies/custom-crochet-beanie-manufacturer/) - [Ponytail BeaniesBeanies with an opening at the back for a ponytail or bun.](https://mrbalaclava.com/beanies/custom-ponytail-beanie-manufacturer/) - [Turban BeaniesBeanies with a twisted or knotted front, for fashion and hair-cover ranges.](https://mrbalaclava.com/beanies/custom-turban-beanie-manufacturer/) - [Bluetooth BeaniesBeanies with built-in wireless headphones, fitted in our factory.](https://mrbalaclava.com/beanies/custom-bluetooth-beanie-manufacture/) - [Embroidered & Patch BeaniesEmbroidered logos and leather-look, rubber or woven patches.](https://mrbalaclava.com/beanies/embroidered-leather-patch-beanies/) - [Blank & Wholesale BeaniesUnbranded beanies in stock, ready for your label.](https://mrbalaclava.com/beanies/blank-wholesale-beanies/) - [Recycled & Organic BeaniesRecycled polyester, recycled wool and organic cotton yarns.](https://mrbalaclava.com/beanies/recycled-organic-beanies/) Compare ## Which beanie style fits your product line? A quick guide to the shapes buyers request most. Any of them can be made in another yarn, gauge or colourway. | Style | Shape and fit | Typical knit | Best for | | --- | --- | --- | --- | | Cuffed | Fold-up cuff over the ears, snug crown | 7GG rib in acrylic or wool blends | Logo and promotional beanies, retail basics | | Slouchy | Extra length that drapes at the back | Jersey or fine rib, 9–12GG | Streetwear and fashion collections | | Fisherman | Short and shallow, sits above the ears | Chunky rib, 5–7GG | Streetwear, workwear-inspired ranges | | High top | Tall crown, worn cuffed or peaked | Rib, 7GG | Streetwear drops | | Pom-pom | Cuffed or uncuffed with a pom-pom on top | Rib, cable or jacquard, 5–7GG | Winter retail, ski shops, gifting | | Earflap | Knitted flaps over the ears, often with ties | Jacquard or cable, often lined | Outdoor, kids and cold-climate ranges | | Brimmed | Short visor at the front | Rib or jersey with a stiffened brim | Outdoor and casual wear | | Skull cap | Close fit, no cuff, sits flat | Fine jersey or rib, 12–14GG | Sport, helmet liners, uniforms | | Ponytail | Opening at the back for a ponytail or bun | Rib or cable, 7GG | Running, outdoor and women's ranges | | Turban | Twisted or knotted front | Fine jersey or rib | Fashion and hair-cover ranges | Knit and gauge ## How thick should your beanie be? Gauge, written GG, is the number of needles per inch on the knitting machine. A low gauge knits thick yarn into a chunky, warm beanie. A high gauge knits fine yarn into a light, smooth beanie that shows small logos and jacquard details sharply. | Gauge | Knit look | Typical beanies | | --- | --- | --- | | 3–5GG | Chunky, bold stitches, very warm | Cable knit, fisherman and big pom-pom styles | | 7–9GG | Classic medium knit | Cuffed, high top and slouchy beanies, most logo beanies | | 12–14GG | Fine, smooth and light | Lightweight, skull cap and sports beanies, detailed jacquard, helmet liners | [Every gauge, stitch and yarn explained](https://mrbalaclava.com/beanies/custom-knit-beanie-manufacturer/) Customization ## Customize every part of the beanie You choose the yarn, the knit, the fit and every visible detail. Our design team sends a mockup of each logo and label placement before anything goes into production. - **Yarn and colour** Acrylic, wool, merino, cotton, bamboo blends or recycled polyester, dyed to your colour references or mixed into melange and two-tone looks. [Fabrics and yarns](https://mrbalaclava.com/materials/) - **Knit and pattern** Rib, jersey, cable, waffle and jacquard stitches, stripes and colour blocks, in the gauge that suits the look and the season. [How we knit beanies](https://mrbalaclava.com/beanies/custom-knit-beanie-manufacturer/) - **Trims and linings** Yarn or faux fur pom-poms, fixed or detachable, earflaps with ties or tassels, short visors, and fleece, cotton or satin linings. [Fleece fabrics for linings](https://mrbalaclava.com/materials/fleece/) - **Logos and branding** Woven labels on the cuff, flat or 3D embroidery, jacquard logos knitted into the fabric, and leather, rubber or PVC patches. [Customization and branding](https://mrbalaclava.com/manufacturing/process/customization-and-branding/) - **Fit and sizing** Baby, kids and adult sizes, snug or relaxed fits, and a crown depth set by the style. We grade the pattern to your own size chart when you have one. [Sizing and fit](https://mrbalaclava.com/manufacturing/process/sizing-and-fit/) - **Labels and packaging** Your woven or printed labels, hang tags, polybags or branded boxes, and barcodes. Mr Balaclava's name never appears on your products. [Private label and OEM](https://mrbalaclava.com/manufacturing/services/private-label-oem/) How ordering works ## From brief to delivery in five steps Every beanie order follows the same route, whether it is a first run of 50 pieces or a repeat order of thousands. 1. **Brief and quote** Tell us the style, yarn, quantities, branding and deadline. We reply with a quote and suggest a suitable yarn and gauge. 2. **Mockup and tech pack** We confirm every measurement, colour, stitch and logo placement in a mockup and a tech pack before sampling starts. 3. **Sample** Choose a pre-paid physical sample, made in about 5–7 days and paid 100% in advance, or a free pre-production sample approved by photos or video after the order. We adjust fit, colour and branding until you approve it. 4. **Bulk production** Knitting, linking, trims, branding and finishing. Standard production lead time is approximately 14 days after sample approval. 5. **Inspection and shipping** Each beanie is checked for stitching, size, colour and branding, packed to your specification and shipped with tracking. [Request a beanie quote](https://mrbalaclava.com/contact-us/) [See the full manufacturing process](https://mrbalaclava.com/manufacturing/process/) B2B catalog ## Beanies from our B2B catalog Developed styles you can order with your own branding, or use as the starting point for a custom design. [Browse all custom beanies in the B2B catalog](https://mrbalaclava.com/product-category/beanies/) Who we work with ## Beanies for brands, retailers, teams and promotions The same factory serves very different buyers. These are the orders we see most often. - **Fashion and streetwear brands** Fisherman, high top and slouchy beanies with woven labels or jacquard logos, made for drops and seasonal collections from 50 pieces per design. [Private label and OEM](https://mrbalaclava.com/manufacturing/services/private-label-oem/) - **Outdoor, ski and sports retailers** Wool, merino and lined beanies for ski, hiking and running ranges, including pom-pom, earflap and skull cap styles, finished under your label. [Sports beanies](https://mrbalaclava.com/beanies/sports-performance-beanies/) - **Companies, clubs and events** Cuffed logo beanies in team or corporate colours for merchandise, uniforms, promotions and gifting. [Order sizes](https://mrbalaclava.com/manufacturing/services/order-sizes/) - **Workwear and uniform buyers** Hard-wearing acrylic or wool-blend beanies for outdoor crews, warehouses and cold-weather work, supplied in bulk quantities. [Lead times and rush orders](https://mrbalaclava.com/manufacturing/services/lead-times-and-rush-orders/) Buyer guides ## Beanie guides from the Journal Background reading for product managers and buyers planning a beanie range. - [Private Label & OEM · 5 min readHow to Start a Private Label Beanie Line: From Brief to DeliveryPrivate label beanies step by step: choosing categories, the brief, samples, MOQ of 50 per design, labels, lead times, payment terms and reorders.Read the guide](https://mrbalaclava.com/journal/private-label-beanie-line/) - [Materials & Fabrics · 4 min readBeanie Gauges and Yarns: How to Choose the Knit for a Custom BeanieBeanie knitting gauge explained: 3GG to 14GG, rib, jersey and cable stitches, and acrylic, wool, merino and cotton yarns for custom beanie orders.Read the guide](https://mrbalaclava.com/journal/beanie-gauge-yarn-guide/) - [Product Guides & Comparisons · 4 min readCustom Logo Beanies: Woven Label, Embroidery, Patch or Knitted Jacquard?Custom logo beanies compared: woven labels, flat and 3D embroidery, leather and rubber patches, knitted jacquard and print, with placement tips and MOQ.Read the guide](https://mrbalaclava.com/journal/beanie-logo-options-guide/) Material Library ## Fabrics for custom beanies Fabrics typically used for beanies, with their usual weight, warmth and stretch. Full specifications are on the [fleece](https://mrbalaclava.com/materials/fleece/), [cotton](https://mrbalaclava.com/materials/cotton/), [merino & wool blends](https://mrbalaclava.com/materials/merino-wool-blends/), [acrylic](https://mrbalaclava.com/materials/acrylic/) and [knitting yarns](https://mrbalaclava.com/materials/knitting-yarns/) fabric pages. - ![Cotton-Rich Brushed Fleece: close-up of the soft brushed inside of heather-grey cotton-rich fleece](https://mrbalaclava.com/wp-content/uploads/2026/09/cotton-rich-brushed-fleece-heather-grey-close-up-768x512.webp) ### [Cotton-Rich Brushed Fleece](https://mrbalaclava.com/materials/fabric/cotton-rich-brushed-fleece/) A knitted cotton-rich fabric whose inner face is brushed into a soft pile. It is warmer than plain… - ![Close-up of sky-blue lightweight cotton jersey with fine knitted stitches](https://mrbalaclava.com/wp-content/uploads/2026/09/lightweight-cotton-jersey-sky-blue-close-up-768x512.webp) ### [Lightweight Cotton Jersey](https://mrbalaclava.com/materials/fabric/lightweight-cotton-jersey/) A thin, single-knit cotton fabric with a smooth face. Breathable and soft on the skin, it suits summer-weight… - ![Merino & Wool Yarn Knit: close-up of oatmeal merino wool knit with clearly visible stitches](https://mrbalaclava.com/wp-content/uploads/2026/09/merino-wool-yarn-knit-oatmeal-close-up-768x512.webp) ### [Merino & Wool Yarn Knit](https://mrbalaclava.com/materials/fabric/merino-wool-yarn-knit/) Wool or merino yarn knitted directly into the product, as in beanies, scarves and knitted balaclavas. Warm, breathable… - ![Close-up of charcoal heavy double-knit polyester with a dense, smooth face](https://mrbalaclava.com/wp-content/uploads/2026/10/heavy-double-knit-polyester-charcoal-grey-close-up-768x512.webp) ### [Heavy Double-Knit Polyester](https://mrbalaclava.com/materials/fabric/heavy-double-knit-polyester/) A thick, firm double knit, heavier than interlock, with a smooth face on both sides and good body,… - ![Close-up of navy acrylic 2x2 rib knit with raised ribs](https://mrbalaclava.com/wp-content/uploads/2026/09/acrylic-rib-knit-navy-blue-close-up-768x512.webp) ### [Acrylic Rib Knit](https://mrbalaclava.com/materials/fabric/acrylic-rib-knit/) Acrylic yarn knitted in a rib that stretches and springs back, which is what lets a beanie or… - ![Close-up of white polyester single jersey with fine knitted stitch columns](https://mrbalaclava.com/wp-content/uploads/2026/10/polyester-jersey-white-close-up-768x512.webp) ### [Polyester Jersey](https://mrbalaclava.com/materials/fabric/polyester-jersey/) A light single-knit polyester with a smooth face. It dries fast, takes sublimation in full colour and is… [Compare all fabrics in the Material Library](https://mrbalaclava.com/materials/) FAQ ## Custom beanie manufacturing: frequently asked questions **### What is the minimum order for custom beanies?** The minimum order is 50 pieces per design, with a monthly capacity of around 100,000 pieces for larger runs. The one exception is Bluetooth beanies: the minimum is 1,000 pieces when we source and fit the audio module, and 50 pieces when you supply your own module. **### How long does beanie production take?** Standard production lead time is approximately 14 days after sample approval; 7 days is possible on request, and complex products or very large orders (100,000–200,000 pcs) can take up to one month. Hand-crocheted beanies take longer than 14 days. The confirmed schedule is agreed for each order. Express shipping by DHL, FedEx or UPS then takes 3–6 working days. **### What is the difference between a pre-paid sample and a pre-production sample?** A pre-paid (physical) sample is a real piece you receive and check in your hands; it is paid before production, made in about 5 to 7 days and then shipped to you. A pre-production sample is free: we make it after your order and the 30 % advance payment, and you approve it on photos, videos or a video call before the bulk production starts. **### Which beanie categories do you make?** Five: [cuffed and logo beanies](https://mrbalaclava.com/beanies/cuffed-logo-beanies/), [streetwear beanies](https://mrbalaclava.com/beanies/streetwear-beanies/), [pom-pom and winter beanies](https://mrbalaclava.com/beanies/pom-pom-winter-beanies/), [sports and performance beanies](https://mrbalaclava.com/beanies/sports-performance-beanies/), and [jacquard and graphic beanies](https://mrbalaclava.com/beanies/jacquard-graphic-beanies/). Each has its own page and its own section in our B2B catalog. **### What does gauge mean for a beanie?** Gauge is the number of needles per inch on the knitting machine. Low gauges such as 3GG or 5GG give chunky, warm knits; 7GG is the classic medium knit of most logo beanies; 12GG and 14GG give fine, light beanies with sharp jacquard detail. We recommend a gauge for your style and season. **### Which yarn should I choose?** Acrylic is durable, easy to care for and good value, and anti-pilling acrylic keeps its surface clean. Wool and merino are warmer and suit premium ranges. Cotton and bamboo blends are lighter and breathable for mild weather, and recycled polyester suits eco collections. **### Can you add my logo and labels?** Yes. We offer woven and printed labels, flat and 3D embroidery, jacquard logos knitted into the fabric, leather, rubber and PVC patches, screen printing and heat transfer. Your brand goes on the product and the packaging; Mr Balaclava's name does not appear. **### Are detachable pom-poms available?** Yes. Pom-poms can be made from yarn, faux fur or related materials and attached permanently or made detachable, so the beanie can be washed or worn without the pom-pom. **### Which sizes can you make?** We make baby, kids and adult beanies, either as one size or graded to your own size chart, and adjust crown depth and cuff height to the style. **### Do you make a sample before bulk production?** Yes. Every order starts with a mockup and a tech pack, followed by a physical sample. We adjust fit, colour and branding until you approve the sample, and bulk production follows the approved version. **### What certifications does Mr Balaclava have?** Eco Jersey Limited, which powers Mr Balaclava, is ISO 9001 certified and a Sedex member; copies of the certificate and the membership details go to customers with an order history or a substantial order. Yarns can be sourced from OEKO-TEX® certified mills, and the mill's certificate is available on request. **### Do you ship beanie orders worldwide?** Yes. Every order ships with tracking. Express delivery by DHL, FedEx or UPS takes 3–6 working days, and larger orders can travel by air or sea freight. Shipping is priced by the weight of your order: up to 100 kg it travels door to door by express courier with import duties paid by us, and heavier orders go by air cargo, or by sea cargo from 500 kg, to your nearest airport or port. [More answers in our general FAQ](https://mrbalaclava.com/frequently-asked-questions/)