--- title: "Custom Balaclava & Ski Mask Manufacturer | Mr Balaclava" description: "Private-label balaclava and ski mask manufacturer in Sialkot, Pakistan. Knitted, fleece, mesh and sublimated styles from 50 pcs, 14-day lead time." url: https://mrbalaclava.com/balaclavas/ language: en-US updated: 2026-10-25T16:16:13+00:00 alternates: fr: https://mrbalaclava.com/fr/cagoules.md de: https://mrbalaclava.com/de/sturmhauben.md es: https://mrbalaclava.com/es/pasamontanas.md publisher: Mr Balaclava (https://mrbalaclava.com/) --- Private-label balaclava manufacturer · Sialkot, Pakistan # Custom Balaclava Manufacturer Mr Balaclava manufactures custom balaclavas and ski masks for brands, retailers and teams, under their own label. We knit, sew, brand and inspect every piece in Sialkot, Pakistan, from 50 pieces per design, with a standard lead time of 14 days and a monthly capacity of around 100,000 pieces. [Request a quote](https://mrbalaclava.com/contact-us/) See the styles Updated 25 October 2026 ![Three custom knitted three-hole balaclavas in olive, charcoal and black](https://mrbalaclava.com/wp-content/uploads/2025/06/Balaclava-Manufacturing-1024x689.webp) - **50 pcs** Minimum order - **14 days** Standard lead time - **100K pcs** Monthly capacity - **ISO 9001** Certified (Eco Jersey Limited) - **Sedex** Member (Eco Jersey Limited) At a glance ## Balaclava manufacturing at a glance The facts buyers ask about first. They apply to every balaclava style on this page. | Minimum order | 50 pieces per design | | --- | --- | | Samples | Sent within 5–7 days of your order | | Production lead time | 14 days as standard or 7 days on request; up to one month for complex products or very large orders (100,000–200,000 pcs) | | Monthly capacity | Around 100,000 pieces | | Materials | Knitted wool, merino, cotton, acrylic and recycled yarns; fleece, spandex and Lycra, polyester, nylon and mesh | | Styles | One-hole, three-hole, open face, hooded, convertible, ninja-style, with a hair opening, neck gaiters | | Branding | Flat and 3D embroidery, jacquard knit logos, screen printing, sublimation, heat transfer, woven labels, rubber and silicone patches | | Sizes | Kids, adult and oversized fits, or graded to your own size chart | | Packaging | Polybags or branded boxes, hang tags, labels and barcodes; recyclable packaging options | | Quality and compliance | Eco Jersey Limited is ISO 9001 certified and a Sedex member; every piece inspected by hand; fabrics from OEKO-TEX® certified mills on request | | Shipping | Worldwide with tracking: express by DHL, FedEx or UPS in 3–6 working days, or air and sea freight for large orders | Styles, materials and uses ## Balaclava styles we manufacture Each style has its own page with fabrics, branding options and typical uses. Start with the silhouette, then choose the material and the job the balaclava has to do. Looking for a print or a ready design? Browse the [sublimated](https://mrbalaclava.com/product-category/balaclavas/sublimated/), [printed](https://mrbalaclava.com/product-category/balaclavas/printed/) and [motorcycle](https://mrbalaclava.com/product-category/balaclavas/sports-balaclavas/motorcycle-balaclavas/) balaclavas in our B2B catalog. ### By Style - [Full FaceOne-hole balaclavas that cover the head, face and neck.](https://mrbalaclava.com/balaclavas/full-face-balaclava-manufacturer/) - [Open FaceHead and neck coverage with the face left open, ideal under a helmet.](https://mrbalaclava.com/balaclavas/open-face-balaclava-manufacturer/) - [HoodedRoomy hoods that cover the head and shoulders, in fleece or knit.](https://mrbalaclava.com/balaclavas/hooded-balaclava-manufacturer/) - [ConvertibleOne piece worn as a full mask, a hood or a neck warmer.](https://mrbalaclava.com/balaclavas/convertible-balaclava-manufacturer/) - [Ninja-StyleClose-fitting balaclavas with a narrow eye slit and a clean look.](https://mrbalaclava.com/balaclavas/ninja-style-balaclava-manufacturer/) - [With Hair HoleAn opening at the back for ponytails, braids and locs.](https://mrbalaclava.com/balaclavas/balaclava-with-hair-hole/) - [FashionStatement balaclavas for streetwear and designer collections.](https://mrbalaclava.com/balaclavas/fashion-balaclava-manufacturer/) ### By Material & Design - [KnittedRib, jacquard and cable knits in wool, merino, cotton or acrylic.](https://mrbalaclava.com/balaclavas/knitted-balaclava/) - [100% CottonSoft, breathable cotton for all-season wear and sensitive skin.](https://mrbalaclava.com/balaclavas/100-cotton-balaclava-ski-mask-all-season-comfort/) - [MeshLightweight mesh panels for airflow in sport, riding and warm weather.](https://mrbalaclava.com/balaclavas/mesh-balaclava-manufacturer/) - [Animal DesignAnimal faces, ears and prints, knitted or sublimated.](https://mrbalaclava.com/balaclavas/animal-design-balaclava-ski-mask/) - [Faux Fur & TurtleFaux fur trims and turtleneck shapes for fashion winter ranges.](https://mrbalaclava.com/balaclavas/faux-fur-turtle-balaclava/) ### By Use - [TacticalClose-fitting balaclavas for helmets, headsets and outdoor work.](https://mrbalaclava.com/balaclavas/tactical-balaclava-manufacturer/) - [Extreme Cold WeatherThermal fleece and wool balaclavas for sub-zero conditions.](https://mrbalaclava.com/balaclavas/extreme-cold-weather-balaclava/) - [Flame-ResistantFR fabrics for welding, utilities and motorsport, with lab reports on request.](https://mrbalaclava.com/balaclavas/flame-resistant-balaclava-manufacturer/) - [Motorcycle & CyclingHelmet liners and balaclavas for motorcyclists and cyclists, summer and winter.](https://mrbalaclava.com/balaclavas/bike-ski-mask/) ### Neck & Head - [Neck GaitersSublimated, fleece, merino, cooling and knitted neck gaiters.](https://mrbalaclava.com/balaclavas/neck-gaiter-manufacturer/) Compare ## Which balaclava style fits your product line? A quick guide to the styles buyers request most. Any of them can be adapted in fabric, weight and fit. | Style | Coverage | Typical fabrics | Best for | | --- | --- | --- | --- | | Full face (one-hole) | Head, face and neck, with one opening for the eyes | Knit, fleece, Lycra | Skiing, motorsport, cold commutes | | Three-hole | Full coverage with openings for the eyes and mouth | Rib or jacquard knit | Streetwear and winter retail | | Open face | Head and neck, with the face left open | Fleece, cotton, Lycra | Helmet liners, cycling, everyday wear | | Hooded | Loose hood over the head and shoulders | Fleece, knit | Outdoor and fashion ranges | | Convertible | Worn as a full mask, a hood or a neck warmer | Fleece, Lycra, mesh | Changing weather, multi-sport | | Tactical | Close fit under helmets and headsets | Lightweight knit, moisture-wicking synthetics | Hunting, airsoft, security, outdoor work | | Mesh | Full coverage with breathable mesh panels | Polyester or nylon mesh, spandex | Summer riding, sport, training | | Neck gaiter | A tube for the neck and lower face | Polyester, fleece, merino | Running, outdoor, promotional runs | Customization ## Customize every part of the balaclava You choose the fabric, the fit and every visible detail. Our design team sends a preview of each logo and label placement before anything goes into production. - **Fabric and weight** Wool, merino, cotton, acrylic or recycled yarns knitted in rib, jersey, cable, waffle or jacquard stitches, or cut-and-sew fleece, spandex, polyester and mesh in the weight your season needs. [Explore the fabric range](https://mrbalaclava.com/materials/) - **Fit and sizing** Snug helmet liners or relaxed fashion shapes, in kids, adult and oversized fits. We grade the pattern to your own size chart when you have one. [How we handle size and fit](https://mrbalaclava.com/manufacturing/process/sizing-and-fit/) - **Colours and patterns** Solid colours matched to your references, stripes and jacquard patterns knitted into the fabric, or full-colour prints by sublimation. [See the customization options](https://mrbalaclava.com/manufacturing/process/customization-and-branding/) - **Logos and branding** Flat or 3D embroidery, jacquard knit logos, screen printing, heat transfer, woven labels, and rubber or silicone patches. [Branding and logo embroidery](https://mrbalaclava.com/services/custom-branding-logo-embroidery/) - **Labels and packaging** Your woven or printed labels, hang tags, polybags or branded boxes, and barcodes. Mr Balaclava's name never appears on your products. [Private label and OEM services](https://mrbalaclava.com/manufacturing/services/private-label-oem/) - **Design support** Send a tech pack, a sketch or a reference product. We turn it into a mockup and a tech pack that fix every measurement, colour and placement. [Mockups and tech packs](https://mrbalaclava.com/manufacturing/process/sampling-and-tech-packs/) How ordering works ## From brief to delivery in five steps Every balaclava order follows the same route, whether it is a first run of 50 pieces or a repeat order of thousands. 1. **Brief and quote** Tell us the style, fabric, quantities, branding and deadline. We reply with a quote and suggest suitable materials. 2. **Mockup and tech pack** We confirm every measurement, colour and logo placement in a mockup and a tech pack before sampling starts. 3. **Sample** Your sample is sent within 5–7 days. We adjust fit, colour and branding until you approve it. 4. **Bulk production** Knitting or cutting, sewing, branding and finishing, with a standard production lead time of 14 days. 5. **Inspection and shipping** Each piece is checked for stitching, size, colour and branding, packed to your specification and shipped with tracking. [Request a balaclava quote](https://mrbalaclava.com/contact-us/) [See the full manufacturing process](https://mrbalaclava.com/manufacturing/process/) B2B catalog ## Balaclavas from our B2B catalog Developed styles you can order with your own branding, or use as the starting point for a custom design. [Browse all balaclavas in the B2B catalog](https://mrbalaclava.com/product-category/balaclavas/) Portfolio ## Recent balaclava projects Orders we developed and produced for brands and teams, with the fabric used for each one. - [Performance BalaclavaOrange Stitch Performance Balaclava ProjectFabric: Shy Dry Fit LycraView project](https://mrbalaclava.com/portfolio/orange-stitch-performance-balaclava-project/) - [Magnetic Detachable BalaclavaMagnetic Detachable Balaclava with Removable 3D Mesh ProjectFabric: Dry Fit Lycra 240 GSM+ 3D MeshView project](https://mrbalaclava.com/portfolio/magnetic-detachable-balaclava-project/) - [3 Hole Knitted BalaclavaCustom 3 Hole Knitted Balaclava ProjectFabric: Knit Fabric 320 GSMView project](https://mrbalaclava.com/portfolio/3-hole-knitted-balaclava-project/) - [Merino Wool BalaclavaMerino Wool Balaclava ProjectFabric: Merino Wool 260 GSMView project](https://mrbalaclava.com/portfolio/merino-wool-balaclava-project/) - [Sublimation Animal Face MaskSublimation Animal Face Mask ProjectFabric: LycraView project](https://mrbalaclava.com/portfolio/sublimation-animal-face-mask-project/) - [Long Hair & Locs BalaclavaExtended Balaclava for Long Hair & Locs ProjectFabric: Lightweight JerseyView project](https://mrbalaclava.com/portfolio/extended-balaclava-for-long-hair-locs/) [See all projects](https://mrbalaclava.com/portfolio/) Who we work with ## Balaclavas for brands, retailers, teams and workwear buyers The same factory serves very different buyers. These are the orders we see most often. - **Fashion and streetwear brands** Knitted three-hole and statement balaclavas with jacquard logos, made for drops and seasonal collections from 50 pieces per design. [Private label balaclavas](https://mrbalaclava.com/balaclavas/private-label-balaclava/) - **Outdoor, ski and sports retailers** Fleece, merino and Lycra balaclavas for ski, snowboard, cycling and running ranges, finished under your label. [White label manufacturing](https://mrbalaclava.com/balaclavas/white-label-balaclava-manufacturing/) - **Teams, clubs and events** Sublimated or embroidered balaclavas and neck gaiters in team colours, for clubs, races and promotions. [Small batch and bulk orders](https://mrbalaclava.com/manufacturing/services/order-sizes/) - **Workwear, security and tactical buyers** Plain or low-visibility balaclavas for cold-weather work, security teams and outdoor crews, in bulk quantities. [Wholesale balaclavas](https://mrbalaclava.com/balaclavas/wholesale-balaclava/) Business models ## Ways to work with us Choose how much of the product is yours: from your own design produced to your tech pack, to our developed styles finished with your label. - [OEM & ODMYour design made to your tech pack (OEM), or a design we develop for you (ODM).](https://mrbalaclava.com/balaclavas/oem-odm-services-for-balaclava/) - [Private LabelBalaclavas made to your specification and sold under your brand only.](https://mrbalaclava.com/balaclavas/private-label-balaclava/) - [White LabelOur developed styles, finished with your labels and packaging.](https://mrbalaclava.com/balaclavas/white-label-balaclava-manufacturing/) - [WholesaleBulk orders for retailers, distributors and workwear buyers.](https://mrbalaclava.com/balaclavas/wholesale-balaclava/) - [On-DemandSmall, flexible runs for drops, tests and restocks from 50 pieces.](https://mrbalaclava.com/balaclavas/on-demand-balaclava-manufacturing/) Buyer guides ## Balaclava guides from the Journal Background reading for product managers and buyers planning a balaclava range. - [Product Guides & Comparisons · 15 min readDifferent Types of Balaclavas: Styles, Materials and Uses ExplainedThe types of balaclavas explained: face openings, hinged and hooded styles, knitted vs cut-and-sew, materials, uses and fashion styles, with a quick guide.Read the guide](https://mrbalaclava.com/journal/different-types-of-balaclavas/) - [Product Guides & ComparisonsOne-Hole, Two-Hole, Three-Hole or Open Face? Balaclava Openings ExplainedBalaclava face openings explained: one-hole, two-hole, three-hole and open face compared for breathing, goggles, glasses, helmets, fabrics and uses.Read the guide](https://mrbalaclava.com/journal/balaclava-face-openings/) - [Private Label & OEMSublimated, Printed, Embroidered or Knitted-In: Balaclava Logo and Decoration MethodsBalaclava decoration methods compared: sublimation, screen print, embroidery, DTF, jacquard knit-in and patches, and the fabrics and designs each suits.Read the guide](https://mrbalaclava.com/journal/balaclava-decoration-methods/) Material Library ## Fabrics for custom balaclavas Fabrics typically used for balaclavas, with their usual weight, warmth and stretch. Full specifications are on the [fleece](https://mrbalaclava.com/materials/fleece/), [cotton](https://mrbalaclava.com/materials/cotton/), [merino & wool blends](https://mrbalaclava.com/materials/merino-wool-blends/), [polyester & recycled polyester](https://mrbalaclava.com/materials/polyester-recycled-polyester/), [acrylic](https://mrbalaclava.com/materials/acrylic/), [performance fabrics](https://mrbalaclava.com/materials/performance-fabrics/) and [knitting yarns](https://mrbalaclava.com/materials/knitting-yarns/) fabric pages. - ![Cotton-Rich Brushed Fleece: close-up of the soft brushed inside of heather-grey cotton-rich fleece](https://mrbalaclava.com/wp-content/uploads/2026/09/cotton-rich-brushed-fleece-heather-grey-close-up-768x512.webp) ### [Cotton-Rich Brushed Fleece](https://mrbalaclava.com/materials/fabric/cotton-rich-brushed-fleece/) A knitted cotton-rich fabric whose inner face is brushed into a soft pile. It is warmer than plain… - ![Close-up of sky-blue lightweight cotton jersey with fine knitted stitches](https://mrbalaclava.com/wp-content/uploads/2026/09/lightweight-cotton-jersey-sky-blue-close-up-768x512.webp) ### [Lightweight Cotton Jersey](https://mrbalaclava.com/materials/fabric/lightweight-cotton-jersey/) A thin, single-knit cotton fabric with a smooth face. Breathable and soft on the skin, it suits summer-weight… - ![Close-up of charcoal merino wool jersey with fine stitches and a soft halo](https://mrbalaclava.com/wp-content/uploads/2026/09/merino-wool-jersey-charcoal-grey-close-up-768x512.webp) ### [Merino Wool Jersey](https://mrbalaclava.com/materials/fabric/merino-wool-jersey/) A fine knitted merino wool fabric that helps regulate temperature, moves moisture and tends to resist odour, so… - ![Close-up of bright-red polyester interlock with fine, even stitches](https://mrbalaclava.com/wp-content/uploads/2026/09/polyester-interlock-bright-red-close-up-768x512.webp) ### [Polyester Interlock](https://mrbalaclava.com/materials/fabric/polyester-interlock/) A double-knit polyester with a smooth, stable face on both sides. It takes sublimation and screen prints cleanly… - ![Close-up of navy acrylic 2x2 rib knit with raised ribs](https://mrbalaclava.com/wp-content/uploads/2026/09/acrylic-rib-knit-navy-blue-close-up-768x512.webp) ### [Acrylic Rib Knit](https://mrbalaclava.com/materials/fabric/acrylic-rib-knit/) Acrylic yarn knitted in a rib that stretches and springs back, which is what lets a beanie or… - ![Close-up of white polyester single jersey with fine knitted stitch columns](https://mrbalaclava.com/wp-content/uploads/2026/10/polyester-jersey-white-close-up-768x512.webp) ### [Polyester Jersey](https://mrbalaclava.com/materials/fabric/polyester-jersey/) A light single-knit polyester with a smooth face. It dries fast, takes sublimation in full colour and is… [Compare all fabrics in the Material Library](https://mrbalaclava.com/materials/) FAQ ## Custom balaclava manufacturing: frequently asked questions **### What is the minimum order for custom balaclavas?** The minimum order is 50 pieces per design. That lets a new brand test a style before scaling up, and larger runs are made on the same lines, with a monthly capacity of around 100,000 pieces. **### How long does balaclava production take?** Samples are sent within 5–7 days of your order. Once the sample is approved, standard lead time is 14 days; 7 days is possible on request. Complex products or very large orders (100,000–200,000 pcs) can take up to one month. Express shipping by DHL, FedEx or UPS then takes 3–6 working days. **### What is the difference between a balaclava and a ski mask?** The two names often describe the same product: a covering for the head, face and neck. "Ski mask" usually means a knitted or fleece balaclava for snow sports, often with openings for the eyes and mouth. We manufacture both. Read more in [Ski mask vs balaclava](https://mrbalaclava.com/journal/balaclava-vs-ski-mask/). **### Which materials can I choose for my balaclavas?** Knitted balaclavas use wool, merino, cotton, acrylic or recycled yarns. Cut-and-sew styles use fleece, spandex and Lycra, polyester, nylon or mesh. We help you choose by season and use: thermal fleece for cold weather, breathable Lycra or mesh for sport and helmet liners. **### Can you add my logo and labels?** Yes. We offer flat and 3D embroidery, jacquard knit logos, screen printing, sublimation, heat transfer, woven labels, and rubber or silicone patches. Your brand goes on the product and the packaging; Mr Balaclava's name does not appear. **### Do you make a sample before bulk production?** Yes. Every order starts with a mockup and a tech pack, followed by a physical sample. We adjust fit, colour and branding until you approve the sample, and bulk production follows the approved version. **### Can you make kids' or oversized balaclavas?** Yes. We make kids', adult and oversized fits, including relaxed shapes for layering over helmets and gear, and can grade the pattern to your own size chart. **### What certifications does Mr Balaclava have?** Eco Jersey Limited, which powers Mr Balaclava, is ISO 9001 certified and a Sedex member; copies of the certificate and the membership details go to customers with an order history or a substantial order. Fabrics can be sourced from OEKO-TEX® certified mills, and the mill's certificate is available on request. **### Do you ship balaclava orders worldwide?** Yes. Every order ships with tracking. Express delivery by DHL, FedEx or UPS takes 3–6 working days, and larger orders can travel by air or sea freight. Shipping is priced by the weight of your order: up to 100 kg it travels door to door by express courier with import duties paid by us, and heavier orders go by air cargo, or by sea cargo from 500 kg, to your nearest airport or port. [More answers in our general FAQ](https://mrbalaclava.com/frequently-asked-questions/)